Portable, self-contained data collection systems and methods

• US 6,411,921 B1
• Filed: 09/14/1998
• Issued: 06/25/2002
• Est. Priority Date: 09/12/1995
• Status: Expired due to Fees

• Current Assignee: Rockwell Automation, Inc.
• Original Assignee: Entek IRD International Corp. (Rockwell Automation, Inc.)
• Inventors: Schiltz, Richard L., Bates, Andrew J., Watkins, Jeffery P.
• Primary Examiner(s): WACHSMAN, HAL D
• Application Number:
  US09/152,429
• Time in Patent Office: 1,380 Days
• Field of Search: 702/56, 702/184, 702/33-36, 702/39, 702/63, 702/75-77, 702/80, 702/103-105, 702/113-116, 702/121-123, 702/141, 702/182-186, 702/189, 702/FOR.107, 702/FOR.108, 702/FOR.120, 702/FOR-123, 702/FOR.135, 702/FOR.136, 702/FOR.151, 702/FOR.171, 708/139, 708/107, 708/105, 708/104, 708/109, 340/683, 340/679, 340/680, 340/682, 340/669, 735/70, 736/02, 736/59, 736/60, 735/79, 734/88--96, 710/129, 710/62-64, 710/69, 710/72-74, 710/102, 710/103, 710/130, 235/472.01, 235/492, 235/493, 235/375, 235/376, 235/380, 235/472.02, 235/472.03, 235/440, 235/491, 346/33.MC, 346/150.1, 346/3, 346/33.R
• US Class Current: 702/182
• CPC Class Codes: G01H 1/003 of rotating machines G01H1/10 takes precedence

Abstract

A portable self-contained data collection system for measuring and collecting vibration data from machines includes an accelerometer which is coupled to the analog input of a data acquisition card. The data acquisition card samples and digitizes the analog signal to produce a time domain digital signal. The data acquisition card output is coupled to a battery-powered portable computer. The battery-powered portable computer includes a database having machine identifications and associated measurement parameters. The portable computer processes the time domain digital signal according to the measurement parameters associated with a selected machine identification, and produces a frequency domain digital signal by performing a Fast Fourier Transform and other digital signal processing operations. The frequency domain signal is also analyzed in the portable computer to produce predictive maintenance information. A power supply for supplying power to the accelerometer is also included.

Claims

1. A method of collecting machinery maintenance data from machines, comprising:

providing a computing circuit comprising a processor, memory, and a card slot,

providing one or more analog machine activity sensors for collecting machinery maintenance data from machines,

providing an interface card conformed to fit into said card slot for interfacing to said analog machine activity sensors,

inserting said interface card into said card slot of said computing circuit,

operating said processor to collect first data from one of said one or more analog machine activity sensors via said interface card, and store said first data into said memory of said computing circuit,

removing said interface card from said card slot,

inserting said interface card into said card slot, and

operating said processor to collect second data from. one of said one or more analog machine activity sensors via said interface card into said memory of said computing circuit, and store said second data into said memory of said computing circuit with said first data.

2. The method of claim 1 wherein said memory comprises dynamic random access memory (DRAM).

3. The method of claim 1 wherein said memory comprises magnetic storage.

4. The method of claim 1 wherein said memory is removable.

5. The method of claim 1 wherein said interface card and card slot are compatible with a personal computer interface standard permitting removal and replacement of said interface card without restarting operation of said processor.

6. The method of claim 1 further comprising operating said processor to perform a frequency transformation of data collected from one of said one or more analog machine activity sensors.

7. The method of claim 6 further comprising analyzing a frequency domain representation of said data collected from one of said one or more analog machine activity sensors.

8. The method of claim 1 further comprising providing a sensor power supply for supplying power to a connected one of said one or more analog machine activity sensors.

9. The method of claim 8 wherein said sensor power supply is responsive to a control signal from said processor to activate or deactivate a connected one of said one or more analog machine activity sensors, and further comprising operating said processor to produce a control signal to activate said sensor power supply prior to collecting data from a connected one of said one or more analog machine activity sensors.

10. The method of claim 8 further comprising providing an interface cord connecting said sensor power supply and one of said one or more analog machine activity sensors to said interface card.

11. The method of claim 8 wherein said sensor power supply comprises a sensor power supply battery, and further comprising providing a battery charger and connecting said battery charger to said sensor power supply battery to charge said sensor power supply battery.

12. The method of claim 1 further comprising storing in said memory machine identifications and associated measurement parameters for a plurality of machines.

13. The method of claim 12 wherein said computing circuit further comprises a connector for transmitting information between said memory and a host computer.

14. The method of claim 13 further comprising transmitting at least one of data collected from

one of said one or more analog machine activity sensors,

an identification of a machine, and

measurement parameters between said memory and said host computer via said connector.

15. The method of claim 12 wherein said computing circuit comprises a user interface, and further comprising interacting with said processor via said user interface to select a machine identification, and then processing data collected from one of said one or more analog machine activity sensors in accordance with measurement parameters associated with said selected machine identification.

16. The method of claim 1 wherein said computing circuit further comprises a display.

17. The method of claim 16 further comprising operating said processor to display data collected from one of said one or more analog machine activity sensors on said display.

18. The method of claim 16 further comprising operating said processor to perform a frequency transformation of data collected from one of said one or more machine activity sensors and display said frequency transformation on said display.

19. The method of claim 1 wherein said computing circuit is a portable computer having less than a full set of alphanumeric keys.

20. The method of claim 19 wherein said computing circuit is a pen-based palmtop computer.

21. The method of claim 1 wherein one of said one or more analog machine activity sensors is an accelerometer.

22. The method of claim 1 wherein said interface card comprises an analog to digital converter.

23. A computer system for collecting machinery maintenance data from machines, comprising:

a computing circuit comprising a processor, memory, and a card slot, said card slot configured to permit insertion, removal and replacement of an interface card without restarting operation of said processor, and

software in said memory for operating said processor to collect data from an analog machine activity sensor as it is sensed by the sensor via an interface card in said card slot, and store said data into said memory of said computing circuit.

24. The computer system of claim 23 wherein said memory comprises dynamic random access memory (DRAM).

25. The computer system of claim 23 wherein said memory comprises magnetic storage.

26. The computer system of claim 23 wherein said memory is removable.

27. The computer system of claim 23 wherein said card slot is compatible with a personal computer interface standard permitting removal and replacement of said interface card without restarting operation of said processor.

28. The computer system of claim 23 further comprising software in said memory for operating said processor to perform a frequency transformation of data collected from said analog machine activity sensor.

29. The computer system of claim 28 further comprising software in said memory for operating said processor to analyze a frequency domain representation of said data collected from said analog machine activity sensor.

30. The computer system of claim 23 further comprising a sensor power supply for supplying power to said analog machine activity sensor.

31. The computer system of claim 30 wherein said sensor power supply is responsive to a control signal from said processor to activate or deactivate said analog machine activity sensor, and further comprising software in said memory for operating said processor to produce a control signal to activate said sensor power supply prior to collecting data from an analog machine activity sensor.

32. The computer system of claim 30 further comprising an interface cord connecting said sensor power supply and said analog machine activity sensor to an interface card.

33. The computer system of claim 30 wherein said sensor power supply comprises a sensor power supply battery, and further comprising a battery charger connectable to said sensor power supply battery to charge said sensor power supply battery.

34. The computer system of claim 23 further comprising machine identifications and associated measurement parameters for a plurality of machines stored in said memory.

35. The computer system of claim 34 wherein said computing circuit further comprises a connector for transmitting information between said memory and a host computer, including data collected from said analog machine activity sensor, an identification of a machine, and measurement parameters.

36. The computer system of claim 34 wherein said computing circuit comprises a user interface, and further comprising software in said memory for operating said processor to interact with a user via said user interface to select a machine identification, and then process data collected from said analog machine activity sensor in accordance with measurement parameters associated with said selected machine identification.

37. The computer system of claim 23 wherein said computing circuit further comprises a display.

38. The computer system of claim 37 further comprising software in said memory for operating said processor to display data collected from said analog machine activity sensor on said display.

39. The computer system of claim 37 further comprising software in said memory for operating said processor to perform a frequency transformation of data collected from said analog machine activity sensor and display said frequency transformation on said display.

40. The computer system of claim 23 wherein said computing circuit is a portable computer having less than a full set of alphanumeric keys.

41. The computer system of claim 40 wherein said computing circuit is a pen-based palmtop computer.