Topology analysis tool for use in analyzing a process control network design

• US 6,411,923 B1
• Filed: 04/30/1998
• Issued: 06/25/2002
• Est. Priority Date: 04/30/1998
• Status: Expired due to Term

• Current Assignee: Fisher-Rosemount Systems Incorporated (Emerson Electric Company)
• Original Assignee: Fisher-Rosemount Systems Incorporated (Emerson Electric Company)
• Inventors: Broom, Doyle E., Hyde, David M., Colclazier, Deborah R., Stewart, Wade C.
• Primary Examiner(s): Teska, Kevin J.
• Assistant Examiner(s): PHAN, THAI Q
• Application Number:
  US09/070,140
• Time in Patent Office: 1,517 Days
• Field of Search: 703/1, 703/2, 703/21, 703/25, 703/27, 703/24, 714/39, 714/43, 710/18, 710/100, 702/97, 364/152, 700/10, 700/2, 700/11, 700/87, 716/6
• US Class Current: 703/25
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G05B 2219/31135 Fieldbus
• CPC Class Codes: G05B 2219/32182 If state of tool, product deviates from standard, adjust system, feedback
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The present invention is directed to an analysis tool for aiding in the design of a process control system which conforms to a standard protocol. Such a tool advantageously allows the efficient design of a process control system while ensuring that the physical characteristics of the system conform to the standard.

Claims

1. A method for analyzing a process control network design to meet criteria of a standard protocol, wherein said method allows the design to be analyzed prior to the design being implemented, the process control network having a controller coupled to a field device via a bus, the method comprised of:

providing a computer having a processor and a memory with an analysis tool stored on the memory, the analysis tool including information regarding criteria of the standard protocol;

providing the computer with information regarding a length of the bus;

providing the computer with information regarding a cable type of the bus;

providing the computer with information regarding a voltage requirement of the field device;

using the analysis tool of the computer to analyze the length of the bus, the cable type of the bus and the voltage requirement of the field device to assure that the process control network design conforms to the criteria of the standard protocol, wherein said analysis tool allows the design to be analyzed prior to the design being implemented.

2. The method for analyzing a process control network design of claim 1 further comprised of:

displaying a warning on the computer if the process control network design does not conform to the criteria of the standard protocol.

3. The method for analyzing a process control network design of claim 1 wherein

the process control network includes a junction coupled to the bus, the field device being coupled to the junction via a spur;

and further comprised of

providing the computer with information regarding a length of the spur;

providing the computer with information regarding a cable type of the spur;

using the analysis tool of the computer to analyze the length of the spur, the cable type of the spur to assure that the process control network design conforms to the criteria of the standard protocol.

4. The method for analyzing a process control network design of claim 3 further comprised of:

displaying a warning on the computer if the process control network design does not conform to the criteria of the standard protocol.

5. The method for analyzing a process control network design of claim 1 wherein the process control network includes a plurality of field devices coupled to the junction;

and further comprising

providing the computer with information regarding how many field devices are coupled to the junction;

using the analysis tool of the computer to analyze the number of field devices included with the process control network design to assure that the process control network design conforms to the criteria of the standard protocol.

6. The method for analyzing a process control network design of claim 5 further comprised of:

displaying a warning on the computer if the process control network design does not conform to the criteria of the standard protocol.

7. The method for analyzing a process control network design of claim 1 wherein

the standard protocol substantially conforms to a Fieldbus protocol.

8. A method for analyzing a process control network design to meet criteria of a standard protocol, wherein said method allows the design to be analyzed prior to the design being implemented, the process control network having a controller coupled to a field device via a bus, the method comprised of:

providing an analysis tool with information regarding a length of the bus;

providing the analysis tool with information regarding a cable type of the bus;

providing the analysis tool with information regarding a voltage requirement of the field device;

using the analysis tool to analyze the length of the bus, the cable type of the bus and the voltage requirement of the field device to assure that the process control network design conforms to the criteria of the standard protocol, wherein said analysis tool allows the design to be analyzed prior to the design being implemented.

9. The method for analyzing a process control network design of claim 8 further comprised of:

displaying a warning if the process control network design does not conform to the criteria of the standard protocol.

10. The method for analyzing a process control network design of claim 8 wherein

the process control network includes a junction coupled to the bus, the field device being coupled to the junction via a spur;

and further comprised of

providing the analysis tool with information regarding a length of the spur;

providing the analysis tool with information regarding a cable type of the spur;

using the analysis tool to analyze the length of the spur, the cable type of the spur to assure that the process control network design conforms to the criteria of the standard protocol.

11. The method for analyzing a process control network design of claim 10 further comprised of:

displaying a warning if the process control network design does not conform to the criteria of the standard protocol.

12. The method for analyzing a process control network design of claim 8 wherein the process control network includes a plurality of field devices coupled to the junction;

and further comprising

providing the analysis tool with information regarding how many field devices are coupled to the junction;

using the analysis tool to analyze the number of field devices included with the process control network design to assure that the process control network design conforms to the criteria of the standard protocol.

13. The method for analyzing a process control network design of claim 12 further comprised of:

displaying a warning if the process control network design does not conform to the criteria of the standard protocol.

14. The method for analyzing a process control network design of claim 8 wherein

the standard protocol substantially conforms to a Fieldbus protocol.

15. An apparatus for analyzing a process control network design to meet criteria of a standard protocol, wherein said apparatus allows the design to be analyzed prior to the design being implemented, the process control network having a controller coupled to a field device via a bus, comprising:

a computer having a processor and a memory with an analysis tool stored on the memory, the analysis tool including information regarding criteria of the standard protocol;

means for providing the computer with information regarding a length of the bus;

means for providing the computer with information regarding a cable type of the bus;

means for providing the computer with information regarding a voltage requirement of the field device;

wherein the analysis tool analyzes the length of the bus, the cable type of the bus and the voltage requirement of the field device to assure that the process control network design conforms to the criteria of the standard protocol, and wherein said analysis tool allows the design to be analyzed prior to the design being implemented.

16. The apparatus for analyzing a process control network design of claim 15 further comprising:

means for displaying a warning on the computer if the process control network design does not conform to the criteria of the standard protocol.

17. The apparatus for analyzing a process control network design of claim 15 wherein

the process control network includes a junction coupled to the bus, the field device being coupled to the junction via a spur;

and further comprising

means for providing the computer with information regarding a length of the spur; and

means for providing the computer with information regarding a cable type of the spur;

wherein the analysis tool of the computer analyzes the length of the spur, the cable type of the spur to assure that the process control network design conforms to the criteria of the standard protocol.

18. The apparatus for analyzing a process control network design of claim 17 further comprising:

means for displaying a warning on the computer if the process control network design does not conform to the criteria of the standard protocol.

19. The apparatus for analyzing a process control network design of claim 15 wherein the process control network includes a plurality of field devices coupled to the junction;

and further comprising

means for providing the computer with information regarding how many field devices are coupled to the junction;

wherein the analysis tool of the computer analyzes the number of field devices included with the process control network design to assure that the process control network design conforms to the criteria of the standard protocol.

20. The apparatus for analyzing a process control network design of claim 19 further comprising:

means for displaying a warning on the computer if the process control network design does not conform to the criteria of the standard protocol.

21. The apparatus for analyzing a process control network design of claim 15 wherein the standard protocol substantially conforms to a Fieldbus protocol.

22. An apparatus for analyzing a process control network design to meet criteria of a standard protocol, wherein said apparatus allows the design to be analyzed prior to the design being implemented, the process control network having a controller coupled to a field device via a bus, the apparatus comprising:

computer readable media; and

an analysis tool stored on the computer readable media, the analysis tool including means for providing an analysis tool with information regarding a length of the bus;

means for providing the analysis tool with information regarding a cable type of the bus;

means for providing the analysis tool with information regarding a voltage requirement of the field device;

means for analyzing the length of the bus, the cable type of the bus and the voltage requirement of the field device to assure that the process control network design conforms to the criteria of the standard protocol, wherein said means for analyzing allows the design to be analyzed prior to the design being implemented.

23. The apparatus for analyzing a process control network design of claim 22 wherein the analysis tool further comprises:

means for displaying a warning if the process control network design does not conform to the criteria of the standard protocol.

24. The apparatus for analyzing a process control network design of claim 22 wherein

the process control network includes a junction coupled to the bus, the field device being coupled to the junction via a spur;

and the analysis tool further includes

means for providing the analysis tool with information regarding a length of the spur;

means for providing the analysis tool with information regarding a cable type of the spur;

means for analyzing the length of the spur and the cable type of the spur to assure that the process control network design conforms to the criteria of the standard protocol.

25. The apparatus for analyzing a process control network design of claim 24 wherein the analysis tool further comprises:

means for displaying a warning if the process control network design does not conform to the criteria of the standard protocol.

26. The apparatus for analyzing a process control network design of claim 22 wherein the process control network includes a plurality of field devices coupled to the junction;

and the analysis tool further includes

means for providing the analysis tool with information regarding how many field devices are coupled to the junction; and

means for analyzing the number of field devices included with the process control network design to assure that the process control network design conforms to the criteria of the standard protocol.

27. The apparatus for analyzing a process control network design of claim 26 further comprising:

means for displaying a warning if the process control network design does not conform to the criteria of the standard protocol.

28. The apparatus for analyzing a process control network design of claim 22 wherein

the standard protocol substantially conforms to a Fieldbus protocol.