Rotary electric machine having reduced winding

• US 6,414,410 B1
• Filed: 06/22/2000
• Issued: 07/02/2002
• Est. Priority Date: 06/25/1999
• Status: Expired due to Fees

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Nakamura, Shigenobu, Umeda, Atsushi
• Primary Examiner(s): NGUYEN, TRAN N
• Application Number:
  US09/599,422
• Time in Patent Office: 740 Days
• Field of Search: 310/254, 310/214, 310/216, 310/42, 310/179, 310/184, 310/198, 310/208, 310/201, 310/215, 310/206, 295/96--98, 296/05--06
• US Class Current: 310/179
• CPC Class Codes: H02K 1/20 with channels or ducts for flow of cooling medium
• CPC Class Codes: H02K 19/22 having windings each turn of which co-operates alternately with poles of opposite polarity, e.g. heteropolar generators
• CPC Class Codes: H02K 3/12 arranged in slots
• CPC Class Codes: H02K 3/28 Layout of windings or of connections between windings windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32

Abstract

A stator core of rotary electric machine has a plurality of slots. The slots are fully occupied by a stator winding to provide maximum output. On the other hand, to provide reduced output, empty unused slots are located alternately along a circumferential direction. The stator winding is only accommodated in the fully occupied slots. Therefore, rotary electric machines having different performances are provided without a drastic design change of the stator core.

Claims

1. A rotary electric machine comprising:

a stator core having a plurality of slots;

a poly-phase stator winding positioned on said stator core; and

a rotor,

wherein said stator winding has a cross section to be disposed in said slots and to form a plurality of layers in said slots, and

wherein said plurality of slots includes occupied slots and at least one unused slot, and

wherein at least one space vacant layer is located in the occupied slots.

2. A rotary electric machine according to claim 1, wherein said unused slot and said unused layer opens in an axial direction.

3. A rotary electric machine according to claim 1, further comprising a plugging member disposed to plug an axial end of said unused slot and said unused layer.

4. A rotary electric machine according to claim 1, further comprising a plurality of unused slots and a plurality of slots in which the stator winding is accommodated which are alternately disposed on said stator core.

5. A rotary electric machine according to claim 1, further comprising a plurality of unused layers, wherein said slots have at least first and second layers therein, one of said unused layers is located on said first layer in a first slot of said slots, and another of said unused layers is located on said second layer in a second slot of said slots.

6. A rotary electric machine according to claim 5, further comprising a plurality of said first slots and a plurality of said second slots, wherein said first and second slots are alternately disposed on said stator core.

7. A rotary electric machine according to claim 1, wherein said stator winding has a plurality of conductor segments which are joined at ends to form a plurality of joints, and said plurality of joints are arranged in multiple rings at one end of said stator core.

8. A rotary electric machine according to claim 1, wherein said stator winding has a plurality of U-shaped conductor segments which are joined at ends thereon, and said U-shaped conductor segments includes first U-shaped conductor segments and second U-shaped conductor segments which have different sizes corresponding to a position in said slots.

9. A rotary electric machine according to claim 8, wherein said first U-shaped conductor segments are disposed adjacent to a radial ends in said slots, and said second U-shaped conductor segments are disposed adjacent to a radial center in said slots.

10. A rotary electric machine comprising:

a stator core having a plurality of slots;

a ploy-phase stator winding positioned on said stator core; and

a rotor,

wherein said stator winding has a plurality of U-shaped conductor segments joined each to other at the ends thereon,

wherein each of said U-shaped conductor segments has both ends located on one side of said stator core and a turn portion located on another side of said stator core,

wherein said U-shaped conductor segments include first U-shaped conductor segments and second U-shaped conductor segments, said both ends of said first U-shaped conductor segments are disposed on an outer most layer and an inner most layer at said one side of said stator core, said both ends of said second U-shaped conductor segments are disposed on an outer middle layer and an inner middle layer at said one side of said stator core,

wherein each of said plurality of slots has one of said first and second U-shaped conductor segments such that the first and second U-shaped conductor segments are alternately disposed on said plurality of slots with respect to a circumferential direction,

wherein said outermost layers and said outer middle layers are joined to form a plurality of joints arranged in a ring, and p1 wherein said innermost layers and said inner middle layers are joined to form a plurality of joints arranged in a ring.

11. A rotary electric machine according to claim 10, wherein said first U-shaped conductor segments are disposed adjacent to a radial ends in said slots, and said second U-shaped conductor segments are disposed adjacent to a radial center in said slots.

12. A rotary electric machine comprising:

a rotor providing N and S magnetic poles alternately along a rotational direction;

a stator having a stator core disposed opposite to said rotor and a poly-phase stator winding positioned on said stator core,

wherein said stator core has a laminated core formed with a plurality of slots extending to penetrate laminated sheets of said laminated core,

wherein said slots include a first slot in which said stator winding is disposed and a second slot in which said stator winding is not disposed, and

wherein a plurality of said first slots and second slots are disposed alternately along a circumferential direction of said stator core.

13. A rotary electric machine according to claim 12, wherein said second slot has an opening.

14. A rotary electric machine according to claim 12, further comprising a plugging member disposed to plug an inside opening of said second slot.

15. A rotary electric machine according to claim 12, wherein said stator winding includes a plurality of conductor segments, wherein said conductor segments are disposed in said slots and insulated each other to form a plurality of layers with respect to a depth direction,

wherein each of said conductor segments has partial portions extending from both axial sides of said slots,

wherein said partial portions of said conductor segment forms a coil end connecting in series between different layers in two of said slots which are spaced apart from each other corresponding to an N and S magnetic pole pitch on said rotor, and

wherein a plurality of said coil ends are disposed to form gaps in which a cooling medium flows.

16. A rotary electric machine according to claim 12, wherein said stator winding in said slot s has a cross section similar to a rectangular shape corresponding to a shape of said slot.

17. A rotary electric machine according to claim 12, wherein said second slot is closed at a radial inside of said stator core.

18. A rotary electric machine according to claim 12, wherein said first slot and said second slot has different widths along a circumferential direction respectively.