Toroid conductivity sensor

• US 6,414,493 B1
• Filed: 03/26/2001
• Issued: 07/02/2002
• Est. Priority Date: 03/26/2001
• Status: Expired due to Fees

• Current Assignee: Rosemount Analytical, Inc. (Emerson Electric Company)
• Original Assignee: Rosemount Analytical, Inc. (Emerson Electric Company)
• Inventors: Rezvani, Behzad
• Primary Examiner(s): Han, Jessica
• Assistant Examiner(s): LUK, LAWRENCE W
• Application Number:
  US09/817,811
• Time in Patent Office: 463 Days
• Field of Search: 324/445, 324/446, 324/447, 324/437, 324/442
• US Class Current: 324/442
• CPC Class Codes: G01N 27/023 where the material is placed in the field of a coil
• CPC Class Codes: G01R 27/22 Measuring resistance of fluids

Abstract

A inductive conductivity sensor for measuring conductivity of a fluid includes a housing supporting a controlled impedance loop and a transducer. The transducer includes a driver for inducing a first current into the fluid adjacent the housing, and for inducing a second current into the controlled impedance loop. The transducer further includes a detector for inductively measuring the first and second currents.

Claims

1. An inductive conductivity sensor for measuring conductivity of a fluid, comprising:

a housing arranged to be positioned adjacent the fluid;

a controlled impedance loop supported by the housing; and

a transducer supported by the housing, the transducer including;

a driver for inducing a first current into fluid adjacent the housing and for inducing a second current into the controlled impedance loop; and

a detector for inductively measuring the first and second currents.

2. The sensor of claim 1, wherein the controlled impedance loop provides a diagnostic function so that absence of detecting the second current by the detector is representative of an open circuit of the sensor.

3. The sensor of claim 1, wherein the second current provides an offset of the first current for the detector to minimize effects of noise in the first current.

4. The sensor of claim 1, wherein the controlled impedance loop includes

a conductive wire inductively coupled to the driver and the detector, and

a predetermined impedance coupled to the conductive wire.

5. The sensor of claim 1, wherein the driver includes a first magnetic core adjacent a first end of the housing and a first coil arranged around the first core, and wherein the detector includes a second magnetic core adjacent a second end of the housing and a second coil arranged around the second core, and wherein the controlled impedance loop extends through the first and second cores.

6. The sensor of claim 5, wherein the controlled impedance loop includes

a conductive wire inductively coupled to the driver and the detector, and

a predetermined impedance coupled to a conductive wire.

7. The sensor of claim 6, wherein the housing is a substantially cylindrical housing having an axial passage.

8. The sensor of claim 7, wherein the housing is arranged to be positioned in contact with the fluid so that the fluid flows through the axial passage.

9. The sensor of claim 8, wherein the housing encloses the transducer and the controlled impedance loop.

10. The sensor of claim 7, wherein at least a portion of the controlled impedance loop is adjacent the axial passage.

11. The sensor of claim 7, wherein the axial passage is arranged to receive a conduit carrying the fluid.

12. The sensor of claim 1, wherein the housing is a substantially cylindrical housing having an axial passage.

13. The sensor of claim 12, wherein the housing is arranged to be positioned in contact with the fluid so that the fluid flows through the axial passage.

14. The sensor of claim 13, wherein the housing encloses the transducer and the controlled impedance loop.

15. The sensor of claim 12, wherein at least a portion of the controlled impedance loop is adjacent the axial passage.

16. The sensor of claim 12, wherein the axial passage is arranged to receive a conduit carrying the fluid.

17. An inductive conductivity sensor for measuring conductivity of a fluid, comprising:

a substantially cylindrical housing having an axial passage arranged to be positioned adjacent the fluid;

a controlled impedance loop supported by the housing, the controlled impedance loop including;

a conductive wire, and

a predetermined impedance coupled to the conductive wire; and

a transducer supported by the housing, the transducer including;

a first magnetic core adjacent a first end of the housing and a first coil arranged around the first core so that a drive current in the first coil induces a magnetic field in the first core which induces a measurement current in the fluid adjacent the first core and induces a base current in the conductive wire; and

a second core adjacent a second end of the housing and a second coil arranged around the second core detector the second core and second coil being arranged with the fluid and the conductive wire so that measurement current in the fluid and base current in the conductive wire induce a magnetic field in the second core which induces a pickup current in the second coil, the pickup current being based on the conductivity of the fluid and the predetermined impedance.

18. The sensor of claim 17, wherein the controlled impedance loop induces a minimum current in the pickup current.

19. The sensor of claim 17, wherein the housing is arranged to be positioned in contact with the fluid so that the fluid flows through the axial passage.

20. The sensor of claim 17, wherein the axial passage is arranged to receive a conduit carrying the fluid.