Method and system for predicting disk drive failures

• US 6,415,189 B1
• Filed: 07/23/1999
• Issued: 07/02/2002
• Est. Priority Date: 07/23/1999
• Status: Expired due to Fees

• Current Assignee: Western Digital Technologies Incorporated (Western Digital Corporation)
• Original Assignee: International Business Machines Corporation
• Inventors: Hajji, M. Amine
• Primary Examiner(s): Picard, Leo
• Assistant Examiner(s): Garland, Steven R.
• Application Number:
  US09/360,136
• Time in Patent Office: 1,075 Days
• Field of Search: 700/79, 700/71, 700/78, 700/80, 700/280, 735/93, 736/59, 736/60, 340/682, 340/683, 714/47, 714/44, 714/48, 702/184, 702/185, 702/34, 360/69, 324/662, 324/686, 310/90.5
• US Class Current: 700/79
• CPC Class Codes: G01M 13/045 Acoustic or vibration analysis
• CPC Class Codes: G05B 9/02 electric
• CPC Class Codes: G11B 19/04 Arrangements for preventing, inhibiting, or warning against double recording on the same blank or against other recording or reproducing malfunctions
• CPC Class Codes: G11B 19/28 Speed controlling, regulating, or indicating G11B19/24 takes precedence

Abstract

A method and system within a data processing system for predicting failure of a hard disk drive having a fluid bearing during runtime operation of said hard disk drive, wherein said fluid bearing has an established signature dynamic fluid response. First, a runtime vibration level of the fluid bearing is measured. This runtime vibration level is then translated into a runtime dynamic fluid response which provides an indication of the operating condition of the fluid bearing. The runtime dynamic fluid response is compared with the baseline dynamic fluid response in real-time during operation of the hard disk drive. Finally, in response to a predetermined departure of the runtime dynamic fluid response from the baseline dynamic fluid response, a protective response is initiated, such that data loss within the data storage system due to fluid bearing failure is prevented.

Claims

1. A method within a data storage system for predicting failure of a disk drive having a fluid bearing during runtime operation of said disk drive, wherein said fluid bearing has a baseline dynamic fluid response, said method comprising:

measuring and recording a baseline half-frequency whirl frequency of said fluid bearing;

measuring a runtime vibration of said fluid bearing during operation of said disk drive;

translating said runtime vibration into a runtime dynamic fluid response of said fluid bearing, wherein said translating includes determining a runtime half-frequency whirl frequency from said measured runtime vibration;

comparing said runtime half-frequency whirl frequency with said baseline half-frequency whirl frequency; and

commencing a protective response to a predetermined departure of said runtime half-frequency whirl frequency from said baseline half-frequency whirl frequency, such that data loss within said data storage system due to fluid bearing failure is prevented.

2. The method of claim 1, wherein said protective response includes commencing an automatic data recovery procedure.

3. The method of claim 1, wherein said protective response includes indicating a prospective catastrophic failure.

4. The method of claim 1, wherein changes in said runtime dynamic fluid response provides an indication of the operating condition of said fluid bearing, and wherein commencing a protective response is preceded by obtaining an indication of the operating condition of said fluid bearing in response to comparing said runtime dynamic fluid response with said baseline dynamic fluid response.

5. The method of claim 1, wherein said baseline dynamic fluid response is defined in terms of a half-frequency whirl characteristic, and wherein translating said runtime vibration further comprises deriving said half-frequency whirl characteristic from a runtime vibration level.

6. The method of claim 5, wherein said fluid bearing supports a shaft having a rotational shaft speed during operation of said disk drive, and wherein deriving said half-frequency whirl characteristic comprises the steps of:

transducing said runtime vibration into an electric response signal, said electric response signal having components that resonate at ratios of said rotational shaft speed; and

band-pass filtering said electric response signal to obtain a component of said electric response signal at approximately one-half of said rotational shaft speed.

7. The method of claim 1, wherein said baseline dynamic fluid response is defined in terms of a baseline half-frequency whirl amplitude, and wherein measuring a runtime vibration level is preceded by the steps of:

measuring and recording a baseline half-frequency whirl amplitude of said fluid bearing.

8. The method of claim 7, wherein said runtime dynamic fluid response is defined in terms of a runtime half-frequency whirl amplitude, said method further comprising the steps of:

determining said runtime half-frequency whirl amplitude from said measured runtime vibration level;

comparing said runtime half-frequency whirl amplitude with said baseline half-frequency whirl amplitude; and

in response to a predetermined departure of said runtime half-frequency whirl amplitude from said baseline half-frequency whirl amplitude, commencing a protective response, such that data loss within said data storage system due to fluid bearing failure is prevented.

9. The method of claim 1, wherein said data storage system is a multi-drive array having a designated slot for mounting said disk drive and wherein measuring and recording a baseline half-frequency whirl frequency of said fluid bearing further comprises the steps of:

mounting said disk drive at said designated slot within said multi-drive array; and

measuring and recording a signature baseline half-frequency whirl frequency of said fluid bearing within said disk drive while said multi-drive array is activated.

10. A data storage subsystem for predicting failure of a disk drive having a fluid bearing during runtime operation of said disk drive, wherein said fluid bearing has a baseline dynamic fluid response, said storage subsystem comprising:

means for measuring and recording a baseline half-frequency whirl frequency of said fluid bearing;

means for measuring a runtime vibration of said fluid bearing during operation of said disk drive;

means for translating said runtime vibration into a runtime dynamic fluid response of said fluid bearing, wherein said translating includes determining a runtime half-frequency whirl frequency from said measured runtime vibration;

means for comparing said runtime half-frequency whirl frequency with said baseline half-frequency whirl frequency; and

means for commencing a protective response to a predetermined departure of said runtime half-frequency whirl frequency from said baseline half-frequency whirl frequency, such that data loss within said data storage system due to fluid bearing failure is prevented.

11. The data storage subsystem of claim 10, wherein said fluid bearing is a spindle fluid bearing.

12. The data storage subsystem of claim 10, wherein said means for measuring a runtime vibration is a transducer.

13. The data storage subsystem of claim 10, wherein said means for translating said runtime vibration into a dynamic fluid response is a digital signal processor.

14. The data storage subsystem of claim 10, wherein said means for commencing a protective response compromises executable program instructions.

15. The data storage subsystem of claim 14, wherein said executable program instructions are predictive failure analysis instructions.

16. The storage subsystem of claim 10, wherein said baseline dynamic fluid response is defined in terms of a half-frequency whirl characteristic, and wherein said means for translating said runtime vibration further comprises means for deriving said half-frequency whirl characteristic from a runtime vibration level.

17. The data storage subsystem of claim 16, wherein said fluid bearing supports a shaft having a rotational shaft speed during operation of said disk drive, and wherein said means for deriving said half-frequency whirl characteristic comprises:

means for transducing said runtime vibration into an electric response signal, said electric response signal having components that resonate at ratios of said rotational shaft speed; and

means for band-pass filtering said electric response signal to obtain a component of said electric response signal at approximately one-half of said rotational shaft speed.

18. The data storage subsystem of claim 10, further comprising:

means for measuring and recording a baseline dynamic fluid response of said fluid bearing; and

means for recording a baseline amplitude of said baseline dynamic fluid response.

19. The data storage subsystem of claim 18, further comprising:

means for determining a runtime amplitude of said runtime dynamic fluid response;

means for comparing said runtime amplitude with said baseline amplitude; and

means for commencing a protective response to a predetermined departure of said runtime amplitude from said baseline amplitude, such that data loss within said data storage system due to fluid bearing failure is prevented.