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Method and system for providing sufficient availability of manufacturing resources to meet unanticipated demand

  • US 6,415,194 B1
  • Filed: 04/02/1999
  • Issued: 07/02/2002
  • Est. Priority Date: 04/02/1999
  • Status: Expired due to Term
First Claim
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1. A method of scheduling demand for a manufacturing resource in response to a customer order for a product in a manufacturing plan including a lead time for manufacturing said product, at least one flex fence period outside said lead time and at least one updateable available resource amount associated with one of scheduled finished goods orders, finished goods inventory, available to promise resources, past due finished goods orders, unallocated customer orders, marketing orders, high flex resources and low flex resources, said method comprising the steps of:

  • a) inputting a customer order for a product indicative of a demand for a manufacturing resource;

    b) inputting a requested completion date to manufacture said customer order;

    c) retrieving a lead time for manufacturing said product and a current available resource amount for at least one of scheduled finished goods orders, finished goods inventory, available to promise resources, past due finished goods orders, unallocated customer orders, marketing orders, high flex resources and low flex resources from a manufacturing plan;

    d) determining whether said requested completion date is one of inside, equal to and outside said lead time;

    e) retrieving an updateable available resource amount associated with an available to promise family of available to promise resources shared in common with a related product;

    f) if said requested completion date is one of inside and equal to said lead time, consuming said demand for said manufacturing resource from said available resource amount for said scheduled finished goods orders, said finished goods inventory, said past due finished goods orders, said unallocated customer orders and said marketing orders until said demand for said manufacturing resource is scheduled;

    g) if said requested completion date is outside said lead time, consuming said demand for said manufacturing resource from said available resource amount for said scheduled finished goods orders, said finished goods inventory, said available to promise resources for said product, said available to promise resources shared in common with said related product in said available to promise family, said past due finished goods orders, said unallocated customer orders, said marketing orders and said high flex resources until said demand for said manufacturing resource is scheduled; and

    h) updating each said available resource amount in said manufacturing plan and said available to promise family from which said demand is consumed.

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