Air admittance valve assembly

• US 6,415,816 B1
• Filed: 08/31/2000
• Issued: 07/09/2002
• Est. Priority Date: 08/31/2000
• Status: Expired due to Term

• Current Assignee: Oatey Company (CRWS, Inc.)
• Original Assignee: Cherne Industries Incorporated (CRWS, Inc.)
• Inventors: Beckey, Thomas J., Nyvall, Peter J., Stone, Richard T.
• Primary Examiner(s): Buiz, Michael Powell
• Assistant Examiner(s): SCHOENFELD, MEREDITH HOPE
• Application Number:
  US09/653,339
• Time in Patent Office: 677 Days
• Field of Search: 137/526, 137/533.27, 137/533.17
• US Class Current: 137/526
• CPC Class Codes: E03C 1/12 Plumbing installations for waste water; Basins or fountains connected thereto drainage devices in floors E03F5/04; Sinks wash-basins not connected to the waste-pipe A47K1/04
• CPC Class Codes: E03C 1/1225 of air admittance valves structural details of air admittance valves F16K24/06
• CPC Class Codes: F16K 15/06 with guided stems
• CPC Class Codes: F16K 15/144 the closure elements being fixed along all or a part of their periphery
• CPC Class Codes: F16K 24/06 for aerating only F16K24/02 takes precedence
• CPC Class Codes: Y10T 137/7897 Vacuum relief type
• CPC Class Codes: Y10T 137/7918 Head slidable on guide rod

Abstract

A one directional flow valve assembly for a fluid system. The valve assembly is comprised of a valve body having an internal valve chamber in communication with the ambient environment with a valve seat of a predetermined configuration. The assembly further has a cap structure with means to position and align a sealing membrane with respect to the valve seat. A flexible elastomeric sealing diaphragm is provided which is under tension when the diaphragm is in a sealing configuration. A carrier plate structure may be provided to position the sealing diaphragm. The sealing member is in tension adjacent to the sealing seat when in a sealing position.

Claims

1. A one-way valve assembly for preventing the escape of gases from a system while permitting the venting of ambient air into the system under vacuum conditions, said valve assembly comprising:

a) a valve body having an upper portion and a bottom portion for connection to and communication with the closed system, said upper portion having at least one air inlet portion communicating with the ambient environment;

b) a valve chamber positioned within said upper portion of said valve body, said valve chamber having a wall communicating with said at least one air inlet portion and said wall further having an upwardly extending valve seat forming a valve outlet portion between said valve seat and said valve body upper portion, said valve outlet portion being in communication with said valve body bottom portion;

c) a flexible sealing membrane having a generally thin unsupported sealing area positioned for sealing under tension said valve seat of said valve chamber; and

d) a cap structure connected to said upper portion of said valve body, said cap structure having alignment means for positioning said flexible sealing membrane for movement with respect to said valve seat of said valve chamber.

2. The valve assembly of claim 1 wherein said alignment means is comprised of a slidable carrier member having an annular support portion, said sealing membrane being attached to said annular support structure of said slidable carrier member.

3. The valve assembly of claim 1 wherein said alignment means is comprised of said cap structure having a bottom peripheral end, said upper portion of said valve body having an upper peripheral ridge and said flexible sealing membrane having an outer peripheral edge, said outer peripheral edge of said flexible sealing membrane being captured between said upper peripheral ridge of said valve body and said bottom peripheral end of said cap structure.

4. The valve body of claim 2 wherein said sealing membrane is a thin flexible member which is fixed in a constrained state to said annular support of said carrier member.

5. The valve assembly of claim 3 wherein said flexible sealing membrane has a cross-sectional profile defining an outer portion, a sealing portion having said unsupported sealing area and a central portion and wherein said sealing portion is at a predetermined angle for flexible sealing engagement with said valve seat.

6. The valve assembly of claim 5 wherein said outer portion of said sealing membrane has at least one aperture.

7. The valve assembly of claim 1 wherein said wall of said valve chamber has a cupped configuration having apertures therethrough in communication with said at least one air inlet portion of said upper portion of said valve body.

8. The valve assembly of claim 7 wherein said valve body and said valve chamber are molded of a unitary structure comprised of a plastic composition, wherein said cap structure is molded of a unitary plastic composition and wherein said flexible sealing member is formed of an elastomeric material.

9. The valve assembly of claim 1 wherein said assembly is a cylindrical structure with said cap and valve body upper portion having a first diameter and said valve body lower portion having a second diameter and wherein said first diameter is greater than said second diameter.

10. The valve assembly of claim 6 wherein said central portion of said flexible sealing membrane has a centrally disposed thickened portion.

11. An air admittance valve for a plumbing drain and waste system comprising:

a) a valve body having a centrally disposed air inlet chamber in communication with the ambient environment, said air inlet chamber having a wall with an upwardly extending peripheral wall edge forming a valve seat;

b) a flexible, elastomeric tension sealing membrane having an unsupported sealing area positioned above said valve seat, said tension sealing membrane being constructed and arranged for flexibly sealing against said valve seat; and

c) means to guide said sealing membrane with respect to said valve seat in said valve body.

12. The air admittance valve of claim 11 wherein said means to guide said sealing membrane is comprised of a carrier structure having an annular peripheral ridge and wherein said sealing membrane is attached to said peripheral ridge.

13. The air admittance valve of claim 12 wherein said carrier structure further comprises an axial hub and a plurality of structural ribs extending from said axial hub, said annular peripheral ridge being fixed to said structural ribs.

14. The air admittance valve of claim 13 wherein said valve seat has a circular configuration having a first diameter and said sealing membrane is circular and has a second diameter and wherein said second diameter is greater than said first diameter.

15. The air admittance valve of claim 14 wherein said sealing membrane has a thin, uniform thickness and wherein said sealing membrane is fixed to said carrier structure in a constrained state and being constructed and arranged to flexibly seal.

16. The air admittance valve of claim 15 wherein said means to guide said sealing membrane further comprises a guide post member positioned axially in said valve body.

17. The air admittance valve of claim 11 wherein said valve body includes a cap member and wherein said means to guide said sealing member is comprised of fixing said sealing member to said cap member.

18. The air admittance valve of claim 17 wherein said sealing member comprises a circular member having an inner thickened portion, a sloped intermediate portion having said unsupported sealing area and an outer portion having at least one aperture.

19. In an air admittance valve for connection to a plumbing system having a valve body with a peripheral air inlet, a valve structure comprising:

a) a circular valve seat defining the termination of the air inlet in said valve body, said valve seat further comprising a thin sealing surface having a predetermined configuration;

b) a carrier structure having an axial, centrally disposed guide means and a downwardly disposed outer ridge;

c) a tension sealing membrane having an exterior edge portion attached to said outer ridge of said carrier structure, said tension sealing membrane having a generally thin unsupported sealing area aligned with said circular valve seat; and

d) said valve structure being constructed and arranged whereby upon a negative pressure differential air is admitted to the valve body through said circular valve seat by the movement of said sealing membrane from said valve seat and whereby upon a pressure differential of zero or above said sealing membrane flexibly seals under tension said sealing surface of said valve seat to thereby seal a plumbing system.

20. The valve structure of claim 19 wherein said air admittance valve includes a valve chamber and wherein said valve seat has an angled configuration.

21. The valve structure of claim 19 wherein said carrier structure includes a plurality of structural rib members extending from said centrally disposed guide means to said outside ridge.

22. The valve structure of claim 19 wherein said valve body includes a cap structure having an axially aligned post member extending downwardly therefrom for guiding said carrier structure.

23. A process for venting into a closed system from the ambient environment comprising:

a) connecting a one-way valve structure to the closed system, said valve structure having a valve body having a connecting end, a guided flexible tension sealing member with a generally thin unsupported sealing area and an internal valve chamber with a continuous valve seat in communication with the ambient environment;

b) floating said flexible sealing member above the valve seat of the valve chamber upon a negative pressure differential in the closed system with respect to ambient pressure; and

c) flexibly sealing in a state of tension said non-supported sealing area of said flexible membrane against the valve seat upon the equalization of pressure in the closed system.

24. The process of claim 23 wherein said valve structure is connected to a plumbing system.

25. The process of claim 24 wherein the valve body is provided with a cap member having guide means and wherein the flexible sealing member is guided by the cap member.

26. A fluid admittance valve assembly for a system comprising a valve body having an upper chamber, a fluid intake chamber, a lower chamber, a flexible tension diaphragm having a non-supported sealing area, and means for connecting said assembly to a system, said fluid intake chamber having a continuous wall terminating to form an upwardly disposed valve seat and means to communicate with the ambient environment, said flexible diaphragm being constructed and arranged for movement in said upper chamber and being positioned above said valve seat of said air intake chamber, said lower chamber being in fluid communication with said upper chamber, whereby said non-supported sealing area of said flexible diaphragm moves from and to a tensioned sealing engagement with said valve seat to equalize negative differentials between the ambient environment and the pressure of a system when in communication with said upper chamber of said valve body.

27. The fluid admittance valve assembly of claim 26 wherein said means to communicate with the ambient environment comprises at least one aperture in said continuous wall of said fluid intake chamber.

28. The fluid admittance valve assembly of claim 26 wherein said flexible diaphragm is in a tensioned state when sealing.

29. The fluid admittance valve assembly of claim 26 wherein said flexible diaphragm has a cross-sectional configuration having an outer portion, a sealing portion having said unsupported sealing area and a weighted inner portion and wherein said unsupported sealing area of said sealing portion is aligned with said valve seat.

30. The fluid admittance valve assembly of claim 26 wherein the valve body has a cap having a guide structure and wherein said flexible diaphragm is fixed to said guide structure.

31. The fluid admittance valve assembly of claim 30 wherein said guide structure includes a guide post attached to said cap and wherein said flexible diaphragm is fixed to said guide structure.

32. A gas admittance valve for allowing ambient gas into a system, said valve comprising:

a) a centrally positioned gas intake chamber, said gas intake chamber further comprising at least one intake chamber wall, a means to communicate with the ambient gas, and a single valve seat defining an outlet and having an upwardly disposed top sealing edge;

b) a valve chamber, said valve chamber having an interior surface; and

said valve chamber being in communication with the system and with said gas intake chamber through the outlet defined by said valve seat;

c) a flexible tension diaphragm having a thin unsupported sealing area positioned inside said valve chamber and above said valve seat, whereby said flexible diaphragm can move to engage and create a seal with said valve seat whenever a positive or no pressure differential exists and to disengage from said valve seat whenever a negative pressure differential exists;

said flexible diaphragm having a periphery; and

said thin unsupported sealing area of said flexible diaphragm being capable of conforming under tension to the top sealing edge of said valve seat; and

d) a means for connecting said valve to the system.

33. The gas admittance valve of claim 32, wherein the means by which said gas intake chamber communicates with the ambient gas comprises at least one aperture through the at least one wall of said gas intake chamber.

34. The gas admittance valve of claim 32, wherein said flexible diaphragm maintains a tensional state when sealing.

35. The gas admittance valve of claim 32, further comprising a guide structure inside said valve chamber for guiding said flexible diaphragm toward and away from said valve seat.

36. A method for allowing ambient gas into a system, said method comprising the steps of:

a) attaching a gas admittance valve to the end of a pipe that is part of the system, said gas admittance valve comprising;

i) a centrally positioned gas intake chamber, said gas intake chamber further comprising at least one intake chamber wall, a means to communicate with the ambient gas, and a single valve seat defining an outlet and having an upwardly disposed top sealing edge;

ii) a valve chamber, said valve chamber having an interior surface; and

said valve chamber being in communication with the system and with said gas intake chamber through the outlet defined by said valve seat;

iii) a flexible tension diaphragm having a non-supported and tensionable sealing area positioned inside said valve chamber and above said valve seat, whereby said flexible diaphragm can move to engage and create a seal with said valve seat whenever a positive or no pressure differential exists and to disengage from said valve seat whenever a negative pressure differential exists;

said flexible diaphragm having a periphery; and

said flexible diaphragm being capable of conforming to the top sealing edge of said valve seat; and

iv) a means for connecting said valve to the system;

b) providing make-up gas to the closed system when a negative pressure differential exists, as follows;

i) allowing ambient gas into said gas intake chamber;

ii) next allowing the ambient gas to raise said flexible diaphragm from and break its seal with said valve seat;

iii) next allowing the ambient gas to flow into and through said valve chamber and into the closed system; and

iv) causing said non-supported sealing area of said flexible diaphragm to reengage under a state of tension and reestablish a seal with said valve seat when the negative pressure differential no longer exists; and

c) maintaining a seal between said tensioned sealing area of said flexible diaphragm and said valve seat when a positive or no pressure differential exists.