Method for treating a waste stream using photosynthetic microorganisms

• US 6,416,993 B1
• Filed: 03/05/1999
• Issued: 07/09/2002
• Est. Priority Date: 12/11/1998
• Status: Expired due to Fees

• Current Assignee: Biotechna Environmental International Limited
• Original Assignee: Biotechna Environmental International Limited, Howard M. Wexler
• Inventors: Wexler, Howard M., Startari, Joseph F.
• Primary Examiner(s): Naff, David M.
• Assistant Examiner(s): Ware, Deborah K
• Application Number:
  US09/263,040
• Time in Patent Office: 1,222 Days
• Field of Search: 435/262.5, 435/822, 435/243, 435/252.1, 435/289.1, 210/601, 210/602
• US Class Current: 435/262.5
• CPC Class Codes: C02F 2103/20 from animal husbandry
• CPC Class Codes: C02F 2301/08 Multistage treatments, e.g. repetition of the same process step under different conditions
• CPC Class Codes: C02F 3/32 characterised by the animals or plants used, e.g. algae
• CPC Class Codes: C02F 3/34 characterised by the microorganisms used
• CPC Class Codes: C12M 21/02 Photobioreactors culturing algae A01G33/00, A01H4/001, C12N1/12
• CPC Class Codes: C12M 29/18 External loop; Means for reintroduction of fermented biomass or liquid percolate loop type reactors for chemical or physical processes B01J19/2435
• CPC Class Codes: C12M 33/22 Settling tanks; Sedimentation by gravity settling tanks per se B01D21/02
• CPC Class Codes: Y02W 10/37 using solar energy
• CPC Class Codes: Y10S 435/822 using bacteria or actinomycetales

Abstract

The present invention is directed to a method for treating a waste stream by contacting the waste stream sequentially with a consortium of prokaryotic microorganisms, preferably purple non-sulfur bacteria, followed by a the green algae Chlorella. The consortium of prokaryotic microorganisms assimilate a first portion of the wastes, and the green algae assimilate the remaining portion of the wastes to produce a substantially purified effluent stream. The process of the present invention preferably includes a photobioreactor in order to increase the amount of light made available to the photosynthetic microorganisms, and result in improved uptake of waste materials from the waste stream.

Claims

1. A method for treating a waste stream containing organic and inorganic wastes, comprising the steps of:

(a) contacting a waste stream comprising organic and inorganic wastes with a first mixture of microorganisms comprising one or more photosynthetic prokaryotic organisms under controlled process conditions and in the presence of light in at least one first reaction vessel, said first reaction vessel in fluid communication with at least one first photobioreactor, wherein a first portion of said wastes is assimilated by said first mixture of microorganisms to produce a partially purified waste stream comprising said first mixture of microorganisms and a second portion of said wastes;

(b) removing said first mixture of microorganisms from said partially purified waste stream to produce an isolated first mixture of microorganisms and a partially purified effluent stream containing said second portion of said wastes;

(c) transferring said partially purified effluent stream from said at least one first reaction vessel to at least one second reaction vessel;

(d) contacting said partially purified effluent stream with a second mixture of microorganisms comprising algae under controlled process conditions and in the presence of light in said at least one second reaction vessel, said second reaction vessel in fluid communication with at least one second photobioreactor, wherein substantially all of said second portion of said wastes is assimilated by said second mixture of microorganisms to produce a substantially purified waste stream comprising said second mixture of microorganisms and a substantially purified effluent; and

(e) removing said second mixture of microorganisms from said substantially purified waste stream to produce an isolated second mixture of microorganisms and said substantially purified effluent.

2. The method of claim 1, wherein said waste stream comprises animal waste.

3. The method of claim 1, wherein said organic and inorganic wastes comprise carbon sources, nitrogen sources, oxygen sources, phosphorous sources, and combinations thereof.

4. The method of claim 1, wherein said one or more photosynthetic prokaryotic organisms are purple non-sulfur bacteria.

5. The method of claim 4, wherein said purple non-sulfur bacteria are selected from the group consisting of Rhodospirillum, Rhodopseudomonas, Rhodobacter, Chromatium, Rubrivivax, and combinations thereof.

6. The method of claim 1, wherein said removing step (b) further comprises the step of adding a polymer coagulant to said partially purified waste stream.

7. The method of claim 1, wherein said removing step (b) is accomplished by gravity sedimentation.

8. The method of claim 1, wherein said removing step (b) is accomplished by centrifugation.

9. The method of claim 1, wherein said isolated first mixture of microorganisms are further processed into animal feed.

10. The method of claim 1, wherein said algae are selected from the group consisting of Pyrrhophyta, Heterokontophyta, Chlorophyta, Euglenophyta, cyanobacteria (blue-green algae), and combinations thereof.

11. The method of claim 10, wherein said Chlorophyta are selected from the group consisting of Chlorella, Scenedesmus, Oocystis, Euglena, and combinations thereof.

12. The method of claim 10, wherein said cyanobacteria are selected from the group consisting of Spirulina, Oscillatoria, Phormidium, and combinations thereof.

13. The method of claim 1, wherein said removing step (e) further comprises the step of adding a polymer coagulant to said substantially purified waste stream.

14. The method of claim 1, wherein said removing step (e) is accomplished by gravity sedimentation.

15. The method of claim 1, wherein said removing step (e) is accomplished by centrifugation.

16. The method of claim 1, wherein said isolated second mixture of microorganisms is further processed into animal feed.

17. The method of claim 1, wherein said substantially purified effluent is recycled to said first reaction vessel.

18. The method of claim 1, wherein said at least one first reaction vessel and said at least one second reaction vessel are independently photobioreactors.

19. The method of claim 18, wherein said photobioreactors each comprise:

an upstanding core structure comprising a solid or open framework;

a transparent tube wound on said core structure wherein the exterior of said transparent tube wound on said core structure is exposed to light; and

means to encourage light penetration into said tube in the region of contact between said tube and said core structure.

20. The method of claim 1, wherein said algae are selected from the group consisting of unicellular algae species and filamentous algae species.

21. A method for treating a waste stream containing organic and inorganic wastes, comprising the steps of:

(a) contacting a waste stream comprising organic and inorganic wastes with a first mixture of microorganisms comprising one or more photosynthetic prokaryotic organisms under controlled process conditions and in the presence of light in at least one first photobioreactor, wherein a first portion of said wastes is assimilated by said first mixture of microorganisms to produce a partially purified waste stream comprising said first mixture of microorganisms and a second portion of said wastes;

(b) removing said first mixture of microorganisms from said partially purified waste stream to produce an isolated first mixture of microorganisms and a partially purified effluent stream containing said second portion of said wastes;

(c) transferring said partially purified effluent stream from said at least one first photobioreactor to at least one second photobioreactor;

(d) contacting said partially purified effluent stream with a second mixture of microorganisms comprising algae under controlled process conditions and in the presence of light in said at least one second photobioreactor, wherein substantially all of said second portion of said wastes is assimilated by said second mixture of microorganisms to produce a substantially purified waste stream comprising said second mixture of microorganisms and a substantially purified effluent; and

(e) removing said second mixture of microorganisms from said substantially purified waste stream to produce an isolated second mixture of microorganisms and said substantially purified effluent.

22. The method of claim 21, wherein said waste stream comprises animal waste.

23. The method of claim 21, wherein said organic and inorganic wastes comprise carbon sources, nitrogen sources, oxygen sources, phosphorous sources, and combinations thereof.

24. The method of claim 21, wherein said one or more photosynthetic prokaryotic organisms are purple non-sulfur bacteria.

25. The method of claim 24, wherein said purple non-sulfur bacteria are selected from the group consisting of Rhodospirillum, Rhodopseudomonas, Rhodobacter, Chromatium, Rubrivivax, and combinations thereof.

26. The method of claim 21, wherein said removing step (b) further comprises the step of adding a polymer coagulant to said partially purified waste stream.

27. The method of claim 21, wherein said removing step (b) is accomplished by gravity sedimentation.

28. The method of claim 21, wherein said removing step (b) is accomplished by centrifugation.

29. The method of claim 21, wherein said isolated first mixture of microorganisms are further processed into animal feed.

30. The method of claim 21, wherein said algae are selected from the group consisting of Pyrrhophyta, Heterokontophyta, Chlorophyta, Euglenophyta, cyanobacteria (blue-green algae), and combinations thereof.

31. The method of claim 30, wherein said Chlorophyta are selected from the group consisting of Chlorella, Scenedesmus, Oocystis, Euglena, and combinations thereof.

32. The method of claim 30, wherein said cyanobacteria are selected from the group consisting of Spirulina, Oscillatoria, Phormidium, and combinations thereof.

33. The method of claim 21, wherein said removing step (e) further comprises the step of adding a polymer coagulant to said substantially purified waste stream.

34. The method of claim 21, wherein said removing step (e) is accomplished by gravity sedimentation.

35. The method of claim 21, wherein said removing step (e) is accomplished by centrifugation.

36. The method of claim 21, wherein said isolated second mixture of microorganisms is further processed into animal feed.

37. The method of claim 21, wherein said substantially purified effluent is recycled to said first photobioreactor.

38. The method of claim 21, wherein said first and said second photobioreactors each comprise:

an upstanding core structure comprising a solid or open framework;

a transparent tube wound on said upstanding core structure wherein the exterior of said substantially transparent tube wound on said upstanding core structure is exposed to light; and

means to encourage light penetration into said tube in the region of contact between said tube and said core structure.

39. The method of claim 21, wherein said algae are selected from the group consisting of unicellular algae species and filamentous algae species.