Cyclonic vacuum cleaner

• US 6,419,719 B2
• Filed: 06/26/2001
• Issued: 07/16/2002
• Est. Priority Date: 08/19/1998
• Status: Expired due to Fees

• Current Assignee: GBD Corporation (G.B.D.)
• Original Assignee: GBD Corporation (G.B.D.)
• Inventors: Conrad, Wayne Ernest, Szylowiec, Ted, Conrad, Helmut Gerhard
• Primary Examiner(s): Reifsnyder, David A.
• Application Number:
  US09/888,429
• Publication Number:
  US 20020008072A1
• Time in Patent Office: 385 Days
• Field of Search: 210/512.1, 210/512.2, 209/711, 209/715, 209/719, 96/61, 553/43, 553/45, 553/46, 553/49, 554/591, 55D/IG.3
• US Class Current: 55/345
• CPC Class Codes: A47L 9/1608 Cyclonic chamber constructions
• CPC Class Codes: B04C 3/00 Apparatus in which the axial direction of the vortex flow following a screw-thread type line remains unchanged ; Devices in which one of the two discharge ducts returns centrally through the vortex chamber, a reverse-flow vortex being prevented by bulkheads in the central discharge duct combined with other devices B04C9/00
• CPC Class Codes: B04C 5/103 Bodies or members, e.g. bulkheads, guides, in the vortex chamber cores B04C5/107
• CPC Class Codes: B29B 9/16 Auxiliary treatment of granules
• CPC Class Codes: Y10S 55/03 Vacuum cleaner

Abstract

A cyclone separator having an improved efficiency to remove a broader spectrum of contained particles is disclosed. The cyclone separator is provided with a member positioned to interact with at least the inner portion of a fluid circulating within the cyclone cavity to impart changes in the acceleration of the fluid as it rotates within the cyclone cavity.

Claims

1. A vacuum cleaner comprising:

(a) a dirty air inlet in fluid communication with a source of suction, the source of suction producing an air stream through the vacuum cleaner;

(b) a dirt filter positioned downstream from the dirty air inlet, the dirt filter comprising at least first and second cyclone separation stages;

(c) the first cyclone separation stage comprising an upright cyclone having a first end, a second end positioned below the first end, a dirty air inlet positioned adjacent the first end, a cyclonic flow region and a cyclonic flow region exit; and

,

(d) the second cyclonic separation stage positioned downstream from the first cyclone separation stage and comprising a plurality of inverted cyclones, each inverted cyclone having a first wider end, a second narrower end positioned above the first wider end, a dirty air inlet positioned adjacent the first wider end, a cyclonic flow region and a cyclonic flow region exit.

2. The vacuum cleaner as claimed in claim 1 wherein the plurality of inverted cyclones are positioned side by side.

3. The vacuum cleaner as claimed in claim 1 further comprising at least one separated dirt storage chamber positioned to receive material separated from the air stream as the air stream passes through the plurality of inverted cyclones and the cyclonic flow region exit of each inverted cyclone is positioned above the separated dirt storage chamber.

4. The vacuum cleaner as claimed in claim 1 further comprising at least one separated dirt storage chamber positioned to receive material separated from the air stream as the air stream passes through the dirt filter and the cyclonic flow region exit of each inverted cyclone is positioned above the separated dirt storage chamber.

5. The vacuum cleaner as claimed in claim 1 wherein each inverted cyclone tapers from the first wider end to the second narrower end.

6. A vacuum cleaner comprising:

(a) a dirty air inlet in fluid communication with a source of suction, the source of suction producing an air stream through the vacuum cleaner;

(b) a dirt filter positioned downstream from the dirty air inlet, the dirt filter comprising at least first and second cyclone separation stages;

(c) the first cyclone separation stage comprising at least one cyclone, each cyclone having a first end, a second end positioned below the first end, a dirty air inlet positioned adjacent the first end, a cyclonic flow region and a cyclonic flow region exit; and

,

(d) the second cyclonic separation stage positioned downstream from the first cyclone separation stage and comprising at least one inverted cyclone, each inverted cyclone having a first wider end, a second narrower end positioned above the first wider end, a dirty air inlet positioned adjacent the first wider end, a cyclonic flow region and a cyclonic flow region exit.

7. The vacuum cleaner as claimed in claim 6 wherein the second cyclonic cleaning stage includes a plurality of inverted cyclones.

8. The vacuum cleaner as claimed in claim 7 wherein the first cyclonic cleaning stage has one cyclone.

9. The vacuum cleaner as claimed in claim 7 wherein the plurality of inverted cyclones are positioned side by side.

10. The vacuum cleaner as claimed in claim 8 further comprising at least one separated dirt storage chamber positioned to receive material separated from the air stream as the air stream passes through the dirt filter and the cyclonic flow region exit of each of the inverted cyclones is positioned above the separated dirt storage chamber.

11. A vacuum cleaner comprising:

(a) a dirty air inlet in fluid communication with a source of suction, the source of suction producing an air stream through the vacuum cleaner;

(b) a dirt filter positioned downstream from the dirty air inlet, the dirt filter comprising at least first and second cyclone separation stages;

(c) the first cyclone separation stage comprising at least one cyclone, each cyclone having a first end, a second end positioned below the first end, a dirty air inlet positioned adjacent the first end, a cyclonic flow region and a cyclonic flow region exit; and

,

(d) the second cyclonic separation stage positioned downstream from the first cyclone separation stage and comprising at least one inverted unidirectional cyclone, each inverted unidirectional cyclone having a first wider end, a second narrower end positioned above the first wider end, a dirty air inlet positioned adjacent the first wider end, a cyclonic flow region and an air exit positioned adjacent the second end.

12. The vacuum cleaner as claimed in claim 11 wherein the second cyclonic cleaning stage includes a plurality of inverted cyclone.

13. The vacuum cleaner as claimed in claim 12 wherein the first cyclonic cleaning stage has one cyclone.

14. The vacuum cleaner as claimed in claim 13 further comprising at least one separated dirt storage chamber positioned to receive material separated from the air stream as the air stream passes through the dirt filter and the air exit of each inverted unidirectional cyclone is positioned above the separated dirt storage chamber.

15. A vacuum cleaner comprising:

(a) a dirty air inlet in fluid communication with a source of suction, the source of suction producing an air stream through the vacuum cleaner;

(b) a dirt filter positioned downstream from the dirty air inlet, the dirt filter comprising at least first and second cyclone separation stages;

(c) the first cyclone separation stage comprising at least one cyclone, each cyclone having a first end, a second end positioned below the first end, a dirty air inlet positioned adjacent the first end, a cyclonic flow region and a cyclonic flow region exit; and

,

(d) the second cyclonic separation stage positioned downstream from the first cyclone separation stage and comprising a plurality of inverted unidirectional cyclones having a first wider end, a second narrower end positioned above the first wider end, a dirty air inlet positioned adjacent the first wider end, a cyclonic flow region and an air exit positioned adjacent the second end.

16. The vacuum cleaner as claimed in claim 15 further comprising at least one separated dirt storage chamber positioned to receive material separated from the air stream as the air stream passes through the dirt filter and the air exit of each inverted unidirectional cyclone is positioned above the separated dirt storage chamber.

17. A vacuum cleaner comprising:

(a) a dirty air inlet in fluid communication with a source of suction, the source of suction producing an air stream through the vacuum cleaner;

(b) a dirt filter positioned downstream from the dirty air inlet, the dirt filter comprising at least first and second cyclone separation stages;

(c) the first cyclone separation stage comprising at least one cyclone having a first end, a second end positioned below the first end, a dirty air inlet positioned adjacent the first end, a cyclonic flow region and a cyclonic flow region exit;

(d) the second cyclonic separation stage positioned downstream from the first cyclone separation stage and comprising at least one inverted cyclone, each inverted cyclone having a first end, a second end positioned above the first end, a dirty air inlet positioned adjacent the first end, a cyclonic flow region and a cyclonic flow region exit; and

,

(e) at least one separated dirt storage chamber positioned to receive material separated from the air stream as the air stream passes through the dirt filter and the cyclonic flow region exit of each inverted cyclone is positioned above the separated dirt storage chamber.

18. The vacuum cleaner as claimed in claim 17 wherein each inverted cyclone tapers from the first end to the second end wherein the second end is narrower than the first end.

19. The vacuum cleaner as claimed in claim 17 wherein the second cyclonic cleaning stage includes a plurality of inverted cyclones.

20. The vacuum cleaner as claimed in claim 19 wherein the plurality of inverted cyclone separators are positioned side by side.

21. The vacuum cleaner as claimed in claim 17 wherein the at least one separated dirt storage chamber is positioned in a space contiguous with the cyclonic flow region of the at least one inverted cyclone.

22. The vacuum cleaner as claimed in claim 17 wherein the at least one separated dirt storage chamber is positioned in a space which surrounds a portion of the cyclonic flow region of the at least one inverted cyclone.

23. The vacuum cleaner as claimed in claim 17 wherein the at least one separated dirt storage chamber is in fluid communication with the cyclonic flow region of the at least one inverted cyclone.