Combinatorial sythesis of organometallic materials

• US 6,420,179 B1
• Filed: 07/31/1998
• Issued: 07/16/2002
• Est. Priority Date: 10/18/1994
• Status: Expired due to Term

• Current Assignee: Intermolecular Incorporated
• Original Assignee: Symyx Technologies Incorporated (Dassault Systemes SA), The Reagents of The University of California
• Inventors: Schultz, Peter G., Xiang, Xiaodong, Goldwasser, Isy
• Primary Examiner(s): Soderquist, Arlen
• Application Number:
  US09/127,660
• Time in Patent Office: 1,446 Days
• Field of Search: 436/37, 436/73, 436/76, 436/147, 436/149, 436/151, 436/164, 436/172
• US Class Current: 506/12
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• CPC Class Codes: C40B 60/08 : Integrated apparatus specially adapted for both creating and screening libraries
• CPC Class Codes: C40B 60/14 : for creating libraries
• CPC Class Codes: C40B 70/00 : Tags or labels specially adapted for combinatorial chemistry or libraries, e.g. fluorescent tags or bar codes
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• CPC Class Codes: G01R 33/16 : Measuring susceptibility G01R33/1238 takes precedence
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• CPC Class Codes: Y10T 436/25875 : Gaseous sample or with change of physical state

Abstract

Methods and apparatus for the preparation and use of a substrate having an array of diverse materials in predefined regions thereon. A substrate having an array of diverse materials thereon is generally prepared by delivering components of materials to predefined regions on a substrate, and simultaneously reacting the components to form at least two materials. Materials which can be prepared using the methods and apparatus of the present invention include, for example, covalent network solids, ionic solids and molecular solids. More particularly, materials which can be prepared using the methods and apparatus of the present invention include, for example, inorganic materials, intermetallic materials, metal alloys, ceramic materials, organic materials, organometallic materials, non-biological organic polymers, composite materials (e.g., inorganic composites, organic composites, or combinations thereof), etc. Once prepared, these materials can be screened for useful properties including, for example, electrical, thermal, mechanical, morphological, optical, magnetic, chemical, or other properties. Thus, the present invention provides methods for the parallel synthesis and analysis of novel materials having useful properties.

Claims

1. A method of making an array of organometallic compounds, said method comprising

forming at least ten different organometallic compounds at discrete regions of a single substrate, the at least ten different organometallic compounds being formed by a method that includes

delivering a first component of a first organometallic compound, a second organometallic compound, a third organometallic compound, a fourth organometallic compound, a fifth organometallic compound, a sixth organometallic compound, a seventh organometallic compound, an eighth organometallic compound, a ninth organometallic compound and a tenth organometallic compound to first, second, third, fourth, fifth, sixth, seventh, eighth, ninth and tenth regions of said substrate, respectively, and

delivering a second component of said first organometallic compound, second organometallic compound, third organometallic compound, fourth organometallic compound, fifth organometallic compound, sixth organometallic compound, seventh organometallic compound, eighth organometallic compound, ninth organometallic compound and tenth organometallic compound to said first, second, third, fourth, fifth, sixth, seventh, eighth, ninth and tenth regions of said substrate, respectively,

the first, second, third, fourth, fifth, sixth, seventh, eighth, ninth and tenth regions being isolated such that the organometallic compounds or components thereof cannot, after being formed on or delivered to the substrate, interdiffuse between adjacent regions.

2. The method as recited in claim 1 wherein said first component of said at least ten organometallic compounds is a carbon-containing component.

3. The method as recited in claim 1 wherein said second component of said at least ten organometallic compounds is a metal-containing component.

4. The method as recited in claim 1 wherein said first component of said first organometallic compound and said second component of said first organometallic compound are simultaneously delivered to said first region on said single substrate.

5. The method as recited in claim 1 wherein said first component of said first organometallic compound and said first component of said second organometallic compound are simultaneously delivered to said first region and said second region on said single substrate, respectively.

6. The method as recited in claim 1 wherein said substrate is a material selected from the group consisting of polymers, pyrex, quartz, resins, silicon, silica, carbon, metal, inorganic glasses, inorganic crystals and membranes.

7. The method as recited in claim 6 wherein said substrate is a microtiter plate.

8. The method as recited in claim 1 wherein the components of said organometallic compounds are delivered to said first and second regions on said single substrate from a dispenser.

9. The method as recited in claim 8 wherein said dispenser is a pipette.

10. The method as recited in claim 8 wherein said dispenser is selected from the group consisting of a pulse pressure ink-jet dispenser, a bubble jet ink-jet dispenser and a slit jet ink-jet dispenser.

11. The method as recited in claim 1 wherein said steps of delivering said components each comprises the following steps:

(i) identifying a reference point on said single substrate;

(ii) moving a dispenser of said component a fixed distance and direction from said reference point such that said dispenser is positioned approximately above said first region on said single substrate;

(iii) delivering said component to said first region; and

(iv) repeating steps (ii) and (iii) for each remaining component for each remaining region.

12. The method as recited in claim 1 wherein there is a sufficient amount of space between each of said regions on said single substrate such that said components cannot interdiffuse between said regions.

13. The method as recited in claim 1 wherein at least 100 different organometallic compounds are formed at discrete regions of said substrate.

14. The method as recited in claim 1 wherein at least 1000 different organometallic compounds are formed at discrete regions of said substrate.

15. The method as recited in claim 1 wherein at least 100 different organometallic compounds are formed at discrete regions of said substrate, and each different organometallic compound is contained within an area of about 1 mm² or less.

16. The method as recited in claim 1 further comprising the step of screening said array of organometallic compounds for a useful property.

17. The method as recited in claim 16 wherein said useful property is a member selected from the group consisting of an electrical property, a thermal property, a mechanical property, a morphological property, an optical property, a magnetic property and a chemical property.

18. The method as recited in claim 17 wherein said useful property is a thermal property and said useful property is measured using infrared.

19. The method as recited in claim 17 wherein said useful property is a chemical property and said useful property is measured using infrared.

20. The method as recited in claim 6 wherein said useful property is the property of catalysis.

21. The method as recited in claim 6 wherein said useful property is screened for using spectroscopic techniques.

22. The method as recited in claim 6 wherein said array of organometallic compounds is screened in parallel.

23. The method as recited in claim 6 wherein said array of organometallic compounds is screened sequentially.

79. The method of claims 1, 64, 66, 76, 67 or 77 wherein the regions have a density per unit area of greater than 1 region per cm² on the substrate.

80. The method of claim 79 wherein the substrate is a plate-type substrate.

81. The method of claims 1, 64, 66, 76, 67 or 77 wherein the substrate is a plate-type substrate.

24. A method of making an array of organometallic compounds, said method comprising:

forming at least ten different organometallic compounds on at least ten substrates, respectively, each of the at least ten substrates comprising an identifier tag, the at least ten different organometallic compounds being formed by a method that includes

delivering a first component of a first organometallic compound to a first substrate, delivering a first component of a second organometallic compound to a second substrate, delivering a first component of a third organometallic compound to a third substrate, delivering a first component of a fourth organometallic compound to a fourth substrate, delivering a first component of a fifth organometallic compound to a fifth substrate, delivering a first component of a sixth organometallic compound to a sixth substrate, delivering a first component of a seventh organometallic compound to a seventh substrate, delivering a first component of an eighth organometallic compound to an eighth substrate, delivering a first component of a ninth organometallic compound to a ninth substrate, delivering a first component of a tenth organometallic compound to a tenth substrate,

delivering a second component of the first organometallic compound to said first substrate, delivering a second component of the second organometallic compound to said second substrate, delivering a second component of the third organometallic compound to said third substrate, delivering a second component of the fourth organometallic compound to said fourth substrate, delivering a second component of the fifth organometallic compound to said fifth substrate, delivering a second component of the sixth organometallic compound to said sixth substrate, delivering a second component of the seventh organometallic compound to said seventh substrate, delivering a second component of the eighth organometallic compound to said eighth substrate, delivering a second component of the ninth organometallic compound to said ninth substrate, delivering a second component of the tenth organometallic compound to said tenth substrate,

allowing said first and second components of the first organometallic compound to react to form the first organometallic compound on the first substrate, allowing said first and second components of the second organometallic compound to react to form the second organometallic compound on the second substrate, allowing said first and second components of the third organometallic compound to react to form the third organometallic compound on the third substrate, allowing said first and second components of the fourth organometallic compound to react to form the fourth organometallic compound on the fourth substrate, allowing said first and second components of the fifth organometallic compound to react to form the fifth organometallic compound on the fifth substrate, allowing said first and second components of the sixth organometallic compound to react to form the sixth organometallic compound on the sixth substrate, allowing said first and second components of the seventh organometallic compound to react to form the seventh organometallic compound on the seventh substrate, allowing said first and second components of the eighth organometallic compound to react to form the eighth organometallic compound on the eighth substrate, allowing said first and second components of the ninth organometallic compound to react to form the ninth organometallic compound on the ninth substrate, and allowing said first and second components of the tenth organometallic compound to react to form the tenth organometallic compound on the tenth substrate.

25. The method as recited in claim 24 wherein said first component of said at least ten organometallic compounds is a carbon-containing component.

26. The method as recited in claim 24 wherein said second component of said at least ten organometallic compounds is a metal-containing component.

27. The method as recited in claim 24 wherein each of said substrates is a material selected from the group consisting of polymers, pyrex, quartz, resins, silicon, silica, carbon, metal, inorganic glasses, inorganic crystals and membranes.

28. The method as recited in claim 24 wherein each of said substrates is a bead or pellet.

29. The method as recited in claim 24 wherein said identifier tag comprises a fluorophore.

30. The method as recited in claim 24 wherein said identifier tag is a binary tag.

31. The method as recited in claim 24 wherein said identifier tag identifies said components on each of said substrates.

32. The method as recited in claims 24 wherein said identifier tag identifies the stoichiometries of said components on each said substrates.

33. The method as recited in claim 24 wherein said steps of delivering said first and second components of said at least ten organometallic compounds to said at least ten substrates, respectively, comprise:

(i) establishing a frame of reference common to a dispenser and one of the at least ten substrates,

(ii) moving the dispenser of said component such that said dispenser is positioned approximately above said substrate;

(iii) delivering said component to said substrate; and

(iv) repeating steps (ii) and (iii) for each remaining component.

34. The method as recited in claim 24 wherein said array comprises at least 100 different organometallic compounds on at least 100 substrates, respectively.

35. The method as recited in claim 24 wherein said array comprises at least 1000 different organometallic compounds on at least 1000 substrates, respectively.

36. The method as recited in claim 24 further comprising the step of screening said array of organometallic compounds for a useful property.

37. The method as recited in claim 36 wherein said useful property is a member selected from the group consisting of an electrical property, a thermal property, a mechanical property, a morphological property, an optical property, a magnetic property and a chemical property.

38. The method as recited in claim 37 wherein said useful property is a thermal property and said useful property is measured using infrared.

39. The method as recited in claim 37 wherein said useful property is a chemical property and said useful property is measured using infrared.

40. The method as recited in claim 36 wherein said useful property is the property of catalysis.

41. The method as recited in claim 36 wherein said useful property is screened for using spectroscopic techniques.

42. The method as recited in claim 36 wherein said array of organometallic compounds is screened in parallel.

43. The method as recited in claim 36 wherein said array of organometallic compounds is screened sequentially.

44. A method of making an array of organometallic compounds, said method comprising

forming at least ten different organometallic compounds on at least ten solid supports, respectively, the at least ten different organometallic compounds being formed by a method that includes

(a) apportioning solid supports among at least ten reaction vessels,

(b) exposing said apportioned solid supports in each reaction vessel to a first component of the organometallic compounds,

(c) pooling said exposed solid supports,

(d) optionally reapportioning the pooled solid supports among said at least ten reaction vessels,

(e) exposing said pooled or said optionally reapportioned solid supports to a second component of the organometallic compounds, and

(f) allowing said first and second components to react, either the first components being different from each other or the second components being different from each other, such that at least ten different organometallic compounds are formed on at least ten solid supports, respectively.

45. The method as recited in claim 44 wherein said first component of said at least ten organometallic compounds is a carbon-containing component.

46. The method as recited in claim 44 wherein said second component of said at least ten organometallic compounds is a metal-containing component.

47. The method as recited in claim 44 further comprising repeating steps (c) through (e) for each additional component of the organometallic compounds.

48. The method as recited in claim 44 wherein each of said solid supports is a bead or pellet.

49. The method as recited in claim 44 wherein each of said solid supports contains an identifier tag.

50. The method as recited in claim 49 wherein said identifier tag comprises a fluorophore.

51. The method as recited in claim 49 wherein said identifier tag is a binary tag.

52. The method as recited in claim 49 wherein said identifier tag indentifies said components on said solid support.

53. The method as recited in claim 49 wherein said identifier tag identifies the stoichiometries of said components on said solid support.

54. The method as recited in claim 44 wherein steps (a) throught (e) are carried out so as to make an array of at least 100 different organometallic compounds.

55. The method as recited in claim 44 wherein steps (a) throught (e) are carried out so as to make an array of at least 1000 different organometallic compounds.

56. The method as recited in claim 44 further comprising the step of screening said array of organometallic compounds for a useful property.

57. The method as recited in claim 56 wherein said useful property is a member selected from the group consisting of an electrical property, a thermal property, a mechanical property, a morphological property, an optical property, a magnetic property and a chemical property.

58. The method as recited in claim 57 wherein said useful property is a thermal property and said useful property is measured, using infrared.

59. The method as recited in claim 57 wherein said useful property is a chemical property and said useful property is measured using infrared.

60. The method as recited in claim 56 wherein said useful property is the property of catalysis.

61. The method as recited in claim 56 wherein said useful property is screened for using spectroscopic techniques.

62. The method as recited in claim 56 wherein said array of organometallic compounds is screened in parallel.

63. The method as recited in claim 56 wherein said array of organometallic compounds is screened sequentially.

64. A method of making an array of organometallic compounds, said method comprising

forming at least ten different organometallic compounds at discrete regions of a single substrate, the at least ten different organometallic compounds being formed by a method that includes

delivering a first component of a first organometallic compound, a second organometallic compound, a third organometallic compound, a third organometallic compound, a fourth organometallic compound, a fifth organometallic compound, a sixth organometallic compound, a seventh organometallic compound, an eighth organometallic compound, a ninth organometallic compound and a tenth organometallic compound to first, second, third, fourth, fifth, sixth, seventh, eighth, ninth and tenth regions of said substrate, respectively, and

delivering a second component of said first organometallic compound, second organometallic compound, third organometallic compound, fourth organometallic compound, fifth organometallic compound, sixth organometallic compound, seventh organometallic compound, eighth organometallic compound, ninth organometallic compound and tenth organometallic compound to said first, second, third, fourth, fifth, sixth, seventh, eighth, ninth and tenth regions of said substrate, respectively,

the first, second, third, fourth, fifth, sixth, seventh, eighth, ninth and tenth regions being defined by vessels.

65. The method of claim 64 wherein the vessels defining the first, second, third, fourth, fifth, sixth, seventh, eighth, ninth and tenth regions are dimples or wells formed in the substrate.

66. A method of making an array of organometallic compounds, said method comprising

forming at least ten different organometallic compounds on at least ten solid supports, respectively, the supports being provided at discrete regions of a substrate, the at least ten different organometallic compounds being formed by a method that includes

delivering a first component and a second component of a first organometallic compound to a first support at a first region of the substrate, and allowing the first and second components of the first organometallic compound to react to form the first organometallic compound on the first support,

delivering a first component and a second component of a second organometallic compound to a second support at a second region of the substrate, and allowing the first and second components of the second organometallic compound to react to form the second organometallic compound on the second support,

delivering a first component and a second component of a third organometallic compound to a third support at a third region of the substrate, and allowing the first and second components of the third organometallic compound to react to form the third organometallic compound on the third support,

delivering a first component and a second component of a fourth organometallic compound to a fourth support at a fourth region of the substrate, and allowing the first and second components of the fourth organometallic compound to react to form the fourth organometallic compound on the fourth support,

delivering a first component and a second component of a fifth organometallic compound to a fifth support at a fifth region of the substrate, and allowing the first and second components of the fifth organometallic compound to react to form the fifth organometallic compound on the fifth support,

delivering a first component and a second component of a sixth organometallic compound to a sixth support at a sixth region of the substrate, and allowing the first and second components of the sixth organometallic compound to react to form the sixth organometallic compound on the sixth support,

delivering a first component and a second component of a seventh organometallic compound to a seventh support at a seventh region of the substrate, and allowing the first and second components of the seventh organometallic compound to react to form the seventh organometallic compound on the seventh support,

delivering a first component and a second component of an eighth organometallic compound to a eighth support at a eighth region of the substrate, and allowing the first and second components of the eighth organometallic compound to react to form the eighth organometallic compound on the eighth support,

delivering a first component and a second component of a ninth organometallic compound to a ninth support at a ninth region of the substrate, and allowing the first and second components of the ninth organometallic compound to react to form the ninth organometallic compound on the ninth support, and

delivering a first component and a second component of a tenth organometallic compound to a tenth support at a tenth region of the substrate, and allowing the first and second components of the tenth organometallic compound to react to form the tenth organometallic compound on the tenth support,

the first, second, third, fourth, fifth, sixth, seventh, eighth, ninth and tenth regions being isolated such that the organometallic compounds or components thereof cannot, after being formed on or delivered to the supports, interdiffuse between adjacent regions.

67. A method of making two arrays of organometallic compounds, the method comprising

making a first array of organometallic compounds according to the method of claim 66 wherein the components of the at least ten organometallic compounds are each allowed to react under a first set of reaction conditions, and

making a second array of organometallic compounds according to the method of claim 66 wherein the components of the at least ten organometallic compounds are each allowed to react under a second set of reaction conditions.

68. The method as recited in claim 66 further comprising the step of screening said array of organometallic compounds for a useful property.

69. The method as recited in claim 68 wherein said useful property is a member selected from the group consisting of an electrical property, a thermal property, a mechanical property, a morphological property, an optical property, a magnetic property and a chemical property.

70. The method as recited in claim 68 wherein said useful property is a thermal property and said useful property is measured using infrared.

71. The method as recited in claim 68 wherein said useful property is a chemical property and said useful property is measured using infrared.

72. The method as recited in claim 68 wherein said useful property is the property of catalysis.

73. The method as recited in claim 68 wherein said useful property is screened for using spectroscopic techniques.

74. The method as recited in claim 68 wherein said array of organometallic compounds is screened in parallel.

75. The method as recited in claim 68 wherein said array of organometallic compounds is screened sequentially.

76. A method of making an array of organometallic compounds, said method comprising

forming at least ten different organometallic compounds on at least ten solid supports, respectively, the supports being provided at discrete regions of a substrate, the at least ten different organometallic compounds being formed by a method that includes

delivering a first component and a second component of a first organometallic compound to a first support at a first region of the substrate, and allowing the first and second components of the first organometallic compound to react to form the first organometallic compound on the first support,

delivering a first component and a second component of a second organometallic compound to a second support at a second region of the substrate, and allowing the first and second components of the second organometallic compound to react to form the second organometallic compound on the second support,

delivering a first component and a second component of a third organometallic compound to a third support at a third region of the substrate, and allowing the first and second components of the third organometallic compound to react to form the third organometallic compound on the third support,

delivering a first component and a second component of a fourth organometallic compound to a fourth support at a fourth region of the substrate, and allowing the first and second components of the fourth organometallic compound to react to form the fourth organometallic compound on the fourth support,

delivering a first component and a second component of a fifth organometallic compound to a fifth support at a fifth region of the substrate, and allowing the first and second components of the fifth organometallic compound to react to form the fifth organometallic compound on the fifth support,

delivering a first component and a second component of a sixth organometallic compound to a sixth support at a sixth region of the substrate, and allowing the first and second components of the sixth organometallic compound to react to form the sixth organometallic compound on the sixth support,

delivering a first component and a second component of a seventh organometallic compound to a seventh support at a seventh region of the substrate, and allowing the first and second components of the seventh organometallic compound to react to form the seventh organometallic compound on the seventh support,

delivering a first component and a second component of an eighth organometallic compound to a eighth support at a eighth region of the substrate, and allowing the first and second components of the eighth organometallic compound to react to form the eighth organometallic compound on the eighth support,

delivering a first component and a second component of a ninth organometallic compound to a ninth support at a ninth region of the substrate, and allowing the first and second components of the ninth organometallic compound to react to form the ninth organometallic compound on the ninth support, and

delivering a first component and a second component of a tenth organometallic compound to a tenth support at a tenth region of the substrate, and allowing the first and second components of the tenth organometallic compound to react to form the tenth organometallic compound on the tenth support,

the first, second, third, fourth, fifth, sixth, seventh, eighth, ninth and tenth regions being defined by vessels.

77. A method of making two arrays of organometallic compounds, the method comprising

making a first array of organometallic compounds according to the method of claim 76 wherein the components of the at least ten organometallic compounds are each allowed to react under a first set of reaction conditions, and

making a second array of organometallic compounds according to the method of claim 76 wherein the components of the at least ten organometallic compounds are each allowed to react under a second set of reaction conditions.

78. The method of claim 76 wherein the vessels defining the first, second, third, fourth, fifth, sixth, seventh, eighth, ninth and tenth regions are dimples or wells formed in the substrate.