Asymmetric radiant electric heater with multiple heating zones

• US 6,420,684 B2
• Filed: 03/30/2001
• Issued: 07/16/2002
• Est. Priority Date: 04/03/2000
• Status: Expired due to Fees

• Current Assignee: Ceramaspeed Limited (Zortech International Limited)
• Original Assignee: Ceramaspeed Limited (Zortech International Limited)
• Inventors: Higgins, George Anthony
• Primary Examiner(s): PAIK, SANG YEOP
• Application Number:
  US09/822,560
• Publication Number:
  US 20010025845A1
• Time in Patent Office: 473 Days
• Field of Search: 219/452.11, 219/460.1, 219/461.1, 219/462.1, 126/39.H, 126/90.A, 126/92.A, 126/211
• US Class Current: 219/462.1
• CPC Class Codes: H05B 3/74 Non-metallic plates , e.g. vitroceramic, ceramic or glassceramic hobs, also including power or control circuits
• CPC Class Codes: H05B 3/748 Resistive heating elements, i.e. heating elements exposed to the air, e.g. coil wire heater H05B3/742 takes precedence

Abstract

An asymmetric radiant electric heater has multiple heating zones which can be arranged in a plurality of configurations. The heater comprises a dish-like support having two orthogonal axes of symmetry, a base of thermal and electrical insulation material in the dish-like support, a first heating element and a second heating element supported adjacent one another on a major surface of the base and forming an asymmetric arrangement in the dish-like support, a terminal block secured at a fixed location at an edge of the dish-like support, and a wall arrangement of thermal insulation material supported on the base and comprising a peripheral wall extending around the heater and a dividing wall, integral therewith, extending between the adjacent first and second heating elements to form at least two asymmetric heating zones. The wall arrangement is adapted and arranged to cooperate with the base and the terminal block whereby the wall arrangement is fitted to the heater in a first position to accommodate a first configuration of the adjacent first and second heating elements and in a second position, representing 180 degrees of rotation of the wall arrangement from the first position about an axis perpendicular to a base of the dish-like support, to accommodate a second configuration comprising a mirror image arrangement of the adjacent first and second heating elements.

Claims

1. An asymmetric radiant electric heater with multiple heating zones which can be arranged in a plurality of configurations, the heater comprising:

a dish-like support having two orthogonal axes of symmetry;

a base of thermal and electrical insulation material in the dish-like support;

a first heating element and a second heating element supported adjacent one another on a major surface of the base and forming an asymmetric arrangement in the dish-like support;

a terminal block secured at a fixed location at an edge of the dish-like support;

a wall arrangement of thermal insulation material supported on the base and comprising a peripheral wall extending around the heater and a dividing wall, integral therewith, extending between the adjacent first and second heating elements to form at least two asymmetric heating zones, the peripheral wall being provided with a recess at each end of the dividing wall at a lower edge of the wall arrangement to selectively accommodate electrical connections between the terminal block and at least one of the first and second heating elements;

the wall arrangement being adapted and arranged to cooperate with the base and the terminal block whereby the wall arrangement is fitted to the heater in a first position to accommodate a first configuration of the adjacent first and second heating elements and in a second position, representing 180 degrees of rotation of the wall arrangement from the first position about an axis perpendicular to a base of the dish-like support, to accommodate a second configuration comprising a mirror image arrangement of the adjacent first and second heating elements.

2. A heater according to claim 1, wherein the dish-like support is of substantially oval shape.

3. A heater according to claim 2, wherein the first heating element is of substantially circular configuration and the second heating element is of substantially part-circular configuration.

4. A heater according to claim 2, wherein the dish-like support has a long axis of symmetry and a short axis of symmetry.

5. A heater according to claim 4, wherein the terminal block is secured at the edge of the dish-like support on the short axis of symmetry.

6. A heater according to claim 4, wherein the wall arrangement has a long axis of symmetry corresponding to the long axis of symmetry of the dish-like support.

7. A heater according to claim 1, wherein the base of thermal and electrical insulation material is dished.

8. A heater according to claim 7, wherein a lower edge of the dividing wall is profiled to correspond to the dish-shape of the base.

9. A heater according to claim 1, wherein a protrusion is provided on the surface of the base of thermal and electrical insulation material directly opposite to where the electrical connections to the terminal block are provided and cooperating with an overlying one of the recesses at the end of the dividing wall to substantially fill such one of the recesses.

10. A heater according to claim 1, wherein a pair of matching elongate projections are provided directly opposite each other on opposite lower edges of an outer rim of the peripheral wall of the wall arrangement, one of the projections being arranged to bear on the terminal block, the other of the projections being accommodated in a substantially complementary recess provided in the base layer of thermal and electrical insulation material.

11. A heater according to claim 1, wherein a rod-like temperature-responsive device is provided at least partly crossing one of the heating zones.

12. A heater according to claim 1, wherein the wall arrangement comprises bound vermiculite.

13. A heater according to claim 1, wherein the base comprises microporous thermal and electrical insulation material.

14. A heater according to claim 1, wherein the first heating element and the second heating element are selected from wire, ribbon, foil and film material.

15. A heater according to claim 14, wherein the first heating element and the second heating element comprise corrugated ribbons supported edgewise on the base of thermal and electrical insulation material.

16. An asymmetric radiant electric heater with multiple heating zones which can be arranged in a plurality of configurations, the heater comprising:

a dish-like support having two orthogonal axes of symmetry;

a base of thermal and electrical insulation material in the dish-like support;

a first heating element and a second heating element supported adjacent one another on a major surface of the base and forming an asymmetric arrangement in the dish-like support;

a terminal block secured at a fixed location at an edge of the dish-like support;

a wall arrangement of thermal insulation material supported on the base and comprising a peripheral wall extending around the heater and a dividing wall, integral therewith, extending between the adjacent first and second heating elements to form at least two asymmetric heating zones, a pair of matching elongate projections being provided directly opposite each other on opposite lower edges of an outer rim of the peripheral wall of the wall arrangement, one of the projections being arranged to bear on the terminal block and the other of the projections being accommodated in a substantially complementary recess provided in the base layer of thermal and electrical insulation material;

the wall arrangement being adapted and arranged to cooperate with the base and the terminal block whereby the wall arrangement is fitted to the heater in a first position to accommodate a first configuration of the adjacent first and second heating elements and in a second position, representing 180 degrees of rotation of the wall arrangement from the first position about an axis perpendicular to a base of the dish-like support, to accommodate a second configuration comprising a mirror image arrangement of the adjacent first and second heating elements.

17. A heater according to claim 16, wherein the dish-like support is of substantially oval shape.

18. A heater according to claim 17, wherein the first heating element is of substantially circular configuration and the second heating element is of substantially partcircular configuration.

19. A heater according to claim 17, wherein the dish-like support has a long axis of symmetry and a short axis of symmetry.

20. A heater according to claim 19, wherein the terminal block is secured at the edge of the dish-like support on the short axis of symmetry.

21. A heater according to claim 19, wherein the wall arrangement has a long axis of symmetry corresponding to the long axis of symmetry of the dish-like support.

22. A heater according to claim 16, wherein the base of thermal and electrical insulation material is dished.

23. A heater according to claim 22, wherein a lower edge of the dividing wall is profiled to correspond to the dish-shape of the base.

24. A heater according to claim 16, wherein a rod-like temperature-responsive device is provided at least partly crossing one of the heating zones.

25. A heater according to claim 16, wherein the wall arrangement comprises bound vermiculite.

26. A heater according to claim 16, wherein the base comprises microporous thermal and electrical insulation material.

27. A heater according to claim 16, wherein the first heating element and the second heating element are selected from wire, ribbon, foil and film material.

28. A heater according to claim 27, wherein the first heating element and the second heating element comprise corrugated ribbons supported edgewise on the base of thermal and electrical insulation material.