Industrial plant asset management system: apparatus and method

• US 6,421,571 B1
• Filed: 02/29/2000
• Issued: 07/16/2002
• Est. Priority Date: 02/29/2000
• Status: Expired due to Term

• Current Assignee: BN Corporation LLC (Baker Hughes Company)
• Original Assignee: Bently Nevada Incorporated (General Electric Company)
• Inventors: Jensen, Mark, Anderson, Matt, Roby, Scott, Ceglia, Ken, Richetta, Paul, Bennington, Rich, Seymour, Diana, Hayashida, Bob, Peden, Mike, Frogget, Daryl, Spriggs, Bob
• Primary Examiner(s): Picard, Leo
• Assistant Examiner(s): BAHTA, KIDEST
• Application Number:
  US09/515,529
• Time in Patent Office: 868 Days
• Field of Search: 700/83, 700/86, 700/12, 700/17, 700/9, 700/18, 700/79, 700/169, 700/21, 700/26, 345/113, 345/434, 702/173, 702/45, 706/11, 706/60
• US Class Current: 700/17
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G05B 19/19 characterised by positioning or contouring control systems, e.g. to control position from one programmed point to another or to control movement along a programmed continuous path
• CPC Class Codes: G05B 2219/31396 Business management, production, document, asset, regulatory management, high level
• CPC Class Codes: G05B 2219/32235 Sharing of data between process control and maintenance management computers
• CPC Class Codes: G05B 23/0272 Presentation of monitored results, e.g. selection of status reports to be displayed; Filtering information to the user
• CPC Class Codes: G06F 3/04812 Interaction techniques based on cursor appearance or behaviour, e.g. being affected by the presence of displayed objects
• CPC Class Codes: G06F 3/0482 Interaction with lists of selectable items, e.g. menus
• CPC Class Codes: G06F 3/04842 Selection of displayed objects or displayed text elements G06F3/0482 takes precedence
• CPC Class Codes: G06F 9/451 Execution arrangements for user interfaces
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders

Abstract

An industrial plant asset management system comprising of a synchronized multiple view graphical user interface combining simultaneous real time and database display capability, a database including a knowledge manager and having input and output interfaces, a normalizing data acquisition module with real time and database interfaces, and a variety of device dependent data collector modules with associated signal conditioning and processing devices for providing an environment for development and deployment of visual models for monitoring plant assets.

Claims

1. A plant asset management system, comprising in combination:

a processing device,

a display device coupled to said processing device for providing a graphical user interface to a user in response to receipt of signals from said processing device,

a selection device coupled to said processing device for navigating about said graphical user interface and making selections,

said graphical user interface including a first view in a first window and a second view in a second window both displayed on said display device;

means for linking said first view in said first window with said second view in said second window for synchronizing said two views together to simultaneously display a hierarchical view of plant locations in said first view and a corresponding two or three dimensional view modeling at last one of said plant locations in said second view;

means for graphically navigating through said plant locations in either one of said two views by making a selection with said selection device of at least one of said plant locations in either one of said two views, and

means for synchronously changing said two views in response to making said selection in either one of said two views for simultaneously displaying both a hierarchical view of plant locations including said selected plant location in said first view and a corresponding two or three dimensional view modeling at least said selected plant location in said second view such that said two views synchronously navigate together in response to making said selection in either one of said two views for managing plant assets.

2. The plant asset management system of claim 1 further including means for synchronously expanding at least one of said plant locations in both of said two views into one or more further plant locations by actuating said at least one of said plant locations in either one of said two views.

3. The plant asset management system of claim 2 wherein said plant locations are comprised of object assets, instrument assets and knowledge assets.

4. A plant asset management system, comprising in combination:

a plurality of sensors operatively coupled to plant assets including machinery for sensing asset data;

data acquisition means operatively coupled to said plurality of sensors for receiving and processing said asset data,

a database associated with said data acquisition means for storing said processed asset data;

a graphical user interface operatively coupled to both said data acquisition means and said database and displayed on a display of a computer;

a selection device operatively coupled to said computer for navigating about said graphical user interface;

said graphical user interface including a hierarchical first view of a plurality of said plant assets displayed in a first window on said display of said computer and a two or three dimensional second view modeling at last one of said plant assets and displayed in a second window on said display of said computer;

means for linking said hierarchical first view with said two or three dimensional second view for synchronizing said first and second views together to simultaneously display both said hierarchical first view of plant assets in said first window and said two or three dimensional second view modeling at last one of said plant assets in said second window;

means for graphically navigating through said plant assets in either one of said first and second views by making a selection with said selection device of at least one of said plant assets in either one of said first and second views;

said graphical user interface further including a third view comprised of at least one plot displayed in a third window on said display of said computer, and

means for synchronously changing said first view, said second view and said third view in response to making said selection in either one of said first and second views for simultaneously displaying a hierarchical first view of plant assets including said selected plant asset in said first window, a corresponding two or three dimensional second view modeling at least said selected plant asset in said second window and a corresponding third view comprised of at least one plot plotting asset data associated with said selected plant asset such that said first, second, and third views synchronously navigate together in response to making said selection in either one of said first and second views for managing plant assets.

5. The plant asset management system of claim 4 wherein said linking means includes a first object that receives navigation commands from a second object and transmits navigation commands to a third object for synchronously linking said first view with said second view so that said selection by said selection device of said one of said plurality of plant assets in either one of said first and second views results in said simultaneous display of said hierarchical first view of plant assets including said selected plant asset in said first window and said corresponding two or three dimensional second view modeling at least said selected plant asset in said second window.

6. The plant asset management system of claim 4 further including a fourth view of said graphical user interface that is synchronously linked with said first view for displaying a bargraph view graphically displaying a plurality of bargraphs wherein at least one of said bargraphs is representative of the status of said selected plant asset.

7. The plant asset management system of claim 4 further including a fourth view of said graphical user interface that is synchronously linked with said first view for displaying a trend plot of at least said selected plant asset.

8. The plant asset management system of claim 4 wherein said processed asset data of at least said selected plant asset is displayed as one or more graphical plots in said third view of said graphical user interface.

9. A method of managing plant assets, the step including:

collecting and processing asset data from a plurality of measurement devices operatively coupled to plant assets including machinery;

storing said processed asset data on a storage medium;

interfacing with said storage medium via a computer means having a graphical user interface;

displaying on said graphical user interface a hierarchical object first view including hierarchical objects representative of said plant assets;

displaying on said graphical user interface a graphical object second view including graphical objects representative of said plant assets;

interfacing with at least one of said objects displayed in either one of said first and second views;

synchronizing said graphical object first view with said hierarchical object second view for synchronously changing said first and second views in response to interfacing with said at least one of said objects displayed in either one of said first and second views for simultaneously displaying said hierarchical object first view including said at least one of said objects being interfaced with and said graphical object second view modeling said at least one of said objects being interfaced with such that said first and second views synchronously navigate together in response to interfacing with said at least one of said objects displayed in either one of said first and second views, and

accessing and displaying on said graphical user interface at least a portion of said processed asset data associated with said at least one of said objects interfaced with in either one of said first or second views for managing at least one of said plant assets represented by said at least one of said objects interfaced with in either one of said first or second views.

10. A plant asset management system, comprising in combination:

data acquisition means operatively coupled to plant assets for receiving and processing asset data from said plant assets;

a database operatively coupled to said data acquisition means for storing said processed asset data;

a graphical user interface operatively coupled to said database and displayed on a display of a computer;

a first window view of plant asset objects hierarchically displayed on said graphical user interface and representing said plant assets;

means for correlating said processed data to said plant asset objects;

means for configuring alarm parameters for said plant assets and storing said parameters in said database;

means for applying said alarm parameters to said processed data correlated to said plant asset objects for determining plant assets in alarm;

means for providing visual colored feedback of at least one of said plant assets in alarm by color highlighting each of said plant asset objects associated with said at least one of said plant assets in alarm, and

means for navigating through said hierarchically displayed plant asset objects to a plant asset object representative of said at least one of said plant assets in alarm by iteratively expanding said color highlighted plant asset objects such that said visual colored feedback is followed to said plant asset object representative of said at least one of said plant assets in alarm.

11. The plant asset management system of claim 10 further including means for defining severity levels for said alarm parameters and means for associating different colors to different severity levels such that said color highlighted plant asset objects associated with said at least one of said plant assets in alarm are color coded based on said defined severity levels for said alarm parameters.

12. The plant asset management system of claim 10 further including means for defining a plurality of different setpoint values and for defining severity levels for each of said plurality of different setpoint values.

13. The plant asset management system of claim 12 further including means for defining a particular color to each of said plurality of different severity levels.

14. The plant asset management system of claim 13 further including means for applying said plurality of different setpoint values to said asset data for determining if any asset data exceeds said plurality of different setpoint values and further including means for providing visual feedback to said user via said graphical user interface that is correlative to each of said severity levels colors for asset data exceeding each of said plurality of setpoint values.

16. The plant asset management system of claim 13 wherein said plurality of data sets are graphical plots of said accessed data.

15. A plant asset management system, comprising in combination:

a data acquisition computer operatively coupled to a plurality of plant assets for receiving and processing asset data,

a database operatively coupled to said data acquisition computer for storing said processed asset data;

a graphical user interface operatively coupled to said database and displayed on a display of a computer;

said graphical user interface displaying a plurality of plant asset objects in a first widow view representative of said plurality of plant assets;

means for interfacing with said plurality of plant asset objects for accessing said processed asset data from said database;

means for displaying a plurality of data sets of said accessed data on said graphical user interface, each data set including a cursor displayed there with;

means for synchronizing one cursor in one of said plurality of data sets with another cursor in another of said plurality of data sets so that movement of said one cursor to a first parameter in said one of said plurality of data sets automatically results in synchronously driving said another cursor to a second parameter in said another of said plurality of data sets which is correlative to said first parameter.

17. The plant asset management system of claim 15 wherein said first parameter and said second parameter are sample parameters.

18. The plant asset management system of claim 15 wherein said first parameter and said second parameter are time parameters.

19. The plant asset management system of claim 15 wherein said first parameter and said second parameter are RPM parameters.

20. A plant asset management system, comprising in combination:

a data acquisition computer operatively coupled to a plurality of plant assets for receiving and processing asset data,

a database operatively coupled to said data acquisition computer for storing said processed asset data;

a graphical user interface operatively coupled to said database and displayed on a display of a computer;

said graphical user interface displaying a plurality of plant asset objects in a first widow view representative of said plurality of plant assets;

means for interfacing with said plurality of plant asset objects for accessing said processed asset data from said database;

means for displaying a first graphical plot of said accessed data on said graphical user interface and storing said plot in said database;

means for displaying subsequent graphical plots of said accessed data on said graphical user interface and storing said subsequent graphical plots in said database for defining a plot session viewable at a later time.

21. The plant asset management system of claim 20 further including means for displaying a graphical map of said plot sessions and plots therein in a second window view on said graphical user interface simultaneously with displaying said plurality of plant asset objects in said first widow view.

22. The plant asset management system of claim 20 wherein said first graphical plot includes a plurality of individual plots defining a plot group.

23. The plant asset management system of claim 20 wherein at least one of said subsequent graphical plots include a plurality of individual plots for defining a plot group.

24. The plant asset management system of claim 20 wherein said first graphical plot and at least one of said subsequent graphical plots include a plurality of individual plots for defining a plurality of plot groups.

25. A method of managing plant assets, the steps including:

obtaining visual colored feedback from at least one object in a hierarchy of objects displayed on a graphical user interface, said visual colored feedback being correlative to an anomalous asset status;

navigating through said hierarchy of objects displayed on said graphical user interface by successively expanding objects in said hierarchy of objects that provide said visual colored feedback for determining causation of the anomalous asset status.

26. A plant asset management system, comprising in combination:

a plurality of transducers operatively coupled to plant assets for sensing plant asset data;

a plurality of different data acquisition devices including both online and offline data acquisition devices, each said different data acquisition device operatively coupled to at least one of said transducers for processing said sensed plant asset data;

a plurality of data collector modules each operatively coupled to at least one of said different data acquisition devices for collecting plant asset data from said different data acquisition devices;

a database operatively coupled to said data collector modules for storing said collected plant asset data;

a graphical user interface operatively coupled to said database and including a hierarchical first view of a plurality of said plant assets displayed in a first window on a display of a computer and a two or three dimensional second view modeling at last one of said plant assets and displayed in a second window on said display of said computer;

a selection device operatively coupled to said computer for navigating about said graphical user interface;

means for linking said hierarchical first view with said two or three dimensional second view for synchronizing said first and second views together to simultaneously display said hierarchical first view of said plurality of said plant assets in said first window and said two or three dimensional second view modeling at least one of said plurality of said plant assets in said second window;

means for graphically navigating through said plant assets in either one of said first and second views by making a selection with said selection device of at least one of said plant assets in either one of said first and second views;

means for synchronously changing said first view and said second view in response to making said selection in either one of said first and second views for simultaneously displaying said hierarchical first view of plant assets including said selected plant asset in said first window and said two or three dimensional second view modeling at least said selected plant asset in said second window such that said first and second views synchronously navigate together in response to making said selection in either one of said first and second views;

means for accessing said stored data including both online and offline stored data associated with at least said selected plant asset and in response to making said selection in either one of said first and second views, and

means for simultaneously displaying on said graphical user interface said first and second views and at least a portion of said accessed stored data including both online and offline stored data associated with at least said selected plant asset for managing said plant assets.