Sensor capsule for CO2 sensor

• US 6,422,066 B1
• Filed: 04/06/2001
• Issued: 07/23/2002
• Est. Priority Date: 10/31/1998
• Status: Expired due to Term

• Current Assignee: YSI Incorporated (Xylem, Inc.)
• Original Assignee: Yellow Springs Optical Sensor, LLP
• Inventors: Cordonnier, Michael J., Wu, H. Ping, Spokane, Robert B., Lussier, Jamie N.
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): WIGGINS, JOHN DAVID
• Application Number:
  US09/807,177
• Time in Patent Office: 473 Days
• Field of Search: 73/191.2, 73/190.1, 73/191, 73/530.1, 73/617.1, 73/614.8, 73/614.1, 73/616.3, 73/617.2, 73/310.5, 73/614-- 6, 73/644-- 6, 73/233.1, 422/82.05, 422/82.07, 422/82.08, 422/82.09
• US Class Current: 73/53.01
• CPC Class Codes: G01N 21/643 non-biological material
• CPC Class Codes: G01N 33/004 for CO, CO2

Abstract

A sensor capsule to facilitate positioning of an analyte sensitive element such as a CO₂ sensor at the end of a fiber optic probe, which discloses a dye layer defined by a dye well, fluorescent dye solution and apertures formed in a silicone sensor membrane. A TEFLON® covering membrane is positioned over the silicone membrane to retain the dye layer within the well, and perforated metal disc is positioned beneath the silicone membrane to provide support and resist swelling of the dye layer. The perforated metal disc, silicone membrane and TEFLON® membrane define a sandwich sensor structure which is positioned within an outer housing. An insert member is positioned over the sandwich sensor structure and is snap fit into outer housing to provide a sensor capsule which may be removeably positioned/replaced in association with a probe tip used for forming the fiber optic CO₂ SENSOR.

Claims

1. An optical sensor for measuring the concentration of an analyte in a solution, the sensor comprising:

a sensor membrane diffusible to an analyte to be measured;

an indentation defining a well in said sensor membrane;

a photo-reactive dye solution located in said well and defining a dye layer; and

a covering membrane positioned over said well to retain said dye solution in the well.

2. The sensor of claim 1 further including a thin perforated element supporting said sensor membrane, said thin perforated element defining a diffusion path for passage of said analyte to said sensor membrane.

3. The sensor of claim 2 further including a housing and an insert member wherein said covering membrane, dye solution, sensor membrane, and thin perforated element are stacked in order within said housing and sandwiched between said insert member and said housing.

4. The sensor of claim 3 wherein said insert member cooperates with said housing in a snap fit to retain said insert within said housing.

5. The sensor of claim 3 wherein said insert member includes an aperture for receiving a tip of a fiber optic probe therein.

6. The sensor of claim 2 wherein said thin perforated element comprises a stainless steel member having a plurality of perforations.

7. The sensor of claim 1 wherein said sensor membrane comprises silicone.

8. The sensor of claim 1 wherein said covering membrane comprises polytetrafluoroethylene.

9. The sensor of claim 1 wherein said dye solution comprises photo-reactive hydro-phosphoric-telluric sulfide dye.

10. An optical sensor for measuring the concentration of CO₂ in an analyte solution, the sensor comprising:

a silicone sensor membrane through which CO₂ can diffuse and be measured;

an indentation defining a well in said sensor membrane;

a photo-reactive dye solution located in said well and defining a dye layer; and

a covering membrane positioned over said well to retain said dye solution in said well.

11. The sensor of claim 10 wherein the dye solution contains a photo-reactive hydro-phosphoric-telluric sulfide dye.

12. The sensor of claim 11 wherein the covering membrane is a polytetrafluoroethylene membrane.