Polyether-modified polyisocyanate mixtures having improved dispersibility in water

• US 6,426,414 B1
• Filed: 05/14/1999
• Issued: 07/30/2002
• Est. Priority Date: 05/22/1998
• Status: Expired due to Term

• Current Assignee: Bayer Materialscience AG (Covestro AG)
• Original Assignee: Bayer AG
• Inventors: Laas, Hans-Josef, Wamprecht, Christian, Halpaap, Reinhard
• Primary Examiner(s): SERGENT, RABON A
• Application Number:
  US09/312,180
• Time in Patent Office: 1,173 Days
• Field of Search: 252/182.2, 252/182.21, 252/182.22, 528/49, 528/55, 528/67, 528/73, 544/222, 560/25, 560/26, 560/115, 560/158, 560/166, 560/330, 560/336, 560/355, 564/44, 564/45
• US Class Current: 544/222
• CPC Class Codes: C08G 18/222 metal compounds not provided for in groups C08G18/225 - C08G18/26
• CPC Class Codes: C08G 18/283 Compounds containing ether groups, e.g. oxyalkylated monohydroxy compounds
• CPC Class Codes: C08G 18/6254 Polymers of alpha-beta ethylenically unsaturated carboxylic acids and of esters of these acids containing hydroxy groups
• CPC Class Codes: C08G 18/706 the liquid medium being water
• CPC Class Codes: C08G 18/7837 containing allophanate groups
• CPC Class Codes: C08G 18/792 formed by oligomerisation of aliphatic and/or cycloaliphatic isocyanates or isothiocyanates
• CPC Class Codes: C09D 175/04 Polyurethanes

Abstract

The present invention relates to water dispersible polyisocyanate mixtures prepared from aliphatic, cycloaliphatic, araliphatic and/or aromatic diisocyanates and having

a) an average isocyanate functionality of at least 2.0,

b) a content of 5.0 to 25.0 wt. %, based on resin solids, of isocyanate groups (calculated as NCO; molecular weight=42) and

c) a content of 2 to 50 wt. %, based on resin solids, of ethylene oxide units calculated as C₂H₂O; molecular weight 44) incorporated within polyether chains containing an average of 5 to 35 ethylene oxide units,

wherein at least 60 mole % of the polyether chains are connected via allophanate groups to two polyisocyanate molecules which are each prepared from at least two diisocyanate molecules. The present invention also relates to a process for the preparation of these water dispersible polyisocyanate.

Claims

1. A water dispersible polyisocyanate mixture prepared from an aliphatic, cycloaliphatic, araliphatic and/or aromatic diisocyanate and having

a) an average isocyanate functionality of at least 2.0,

b) a content of 5.0 to 25.0 wt. %, based on resin solids, of isocyanate groups (calculated as NCO;

molecular weight=42) and

c) a content of 2 to 50 wt. %, based on resin solids, of ethylene oxide units (calculated as C₂H₄O;

molecular weight

     44) incorporated within polyether chains containing an average of 5 to 35 ethylene oxide units,

wherein at least 60 mole % of the polyether chains are connected via allophanate groups to two polyisocyanate molecules which are each prepared from at least two diisocyanate molecules.

2. The polyisocyanate mixture of claim 1 which is prepared from an aliphatic and/or cycloaliphatic diisocyanate and has

a) an average isocyanate functionality of 2.3 to 9.9,

b) a content of 6.0 to 22.5 wt. %, based on resin solids, of isocyanate groups and

c) a content of 5 to 40 wt. %, based on resin solids, of ethylene oxide units incorporated within polyether chains containing an average of 7 to 30 ethylene oxide units.

3. The polyisocyanate mixture of claim 1 wherein said two polyisocyanate molecules contain isocyanurate groups.

4. The polyisocyanate mixture of claim 2 wherein said two polyisocyanate molecules contain isocyanurate groups.

5. The polyisocyanate mixture of claim 1 wherein at least 80 mole % of the polyether chains are connected via allophanate groups to two polyisocyanate molecules containing isocyanurate groups, which are each prepared from at least two diisocyanate molecules containing aliphatically and/or cycloaliphatically bound isocyanate groups.

6. The polyisocyanate mixture of claim 2 wherein at least 80 mole % of the polyether chains are connected via allophanate groups to two polyisocyanate molecules containing isocyanurate groups, which are each prepared from at least two diisocyanate molecules containing aliphatically and/or cycloaliphatically bound isocyanate groups.

7. A process for the preparation of a water dispersible polyisocyanate mixture having

a) an average isocyanate functionality of at least 2.0,

b) a content of 5.0 to 25.0 wt. %, based on resin solids, of isocyanate groups (calculated as NCO;

molecular weight=42) and

c) a content of 2 to 50 wt. %, based on resin solids, of ethylene oxide units (calculated as C₂H₄O;

molecular weight

     44) incorporated within polyether chains containing an average of 5 to 35 ethylene oxide units,

 

which comprises reacting at an NCO/OH equivalent ratio of 6;

1 to 400;

1

A) a polylsocyanate component containing polyisocyanate molecules prepared from at least two aliphatic, cycloaliphatic, araliphatic and/or aromatic diisocyanate molecules and having an average NCO functionality of 2.0 to 5.0 and having a content of aliphatically, cycloaliphatically, araliphatically and/or aromatically bound Isocyanate groups (calculated as NCO;

molecular weight=42) of 8.0 to 27.0 wt. % and a content of monomeric diisocyanates of less than 1 wt. % with

B) a monofunctional polyalkylene oxide polyether alcohol containing an average of 5 to 35 ethylene oxide units,

and converting sufficient urethane groups initially formed by the NCO/OH reaction to allophanate groups, such that at least 60 mole % of the polyether chains are connected via allophanate groups to two polyisocyanate molecules which are each prepared from at least two dilsocyanate molecules.

8. The process of claim 7, wherein

A) said polyisocyanate component has an average NCO functionality of 2.3 to 4.5, a content of aliphatically and/or cycloaliphatically bound isocyanate groups of 14.0 to 24.0 wt. % and a content of monomeric diisocyanates of less than 0.5 wt. % and

B) a monofunctional polyalkylene oxide polyether alcohol containing a statistical average of 7 to 30 ethylene oxide units,

and wherein components A) and B) are reacted at an NCO/OH equivalent ratio of 8: 1 to 140;

1.

9. The process of claim 7 wherein polyisocyanate A) contains isocyanurate groups and prepared from 1,6-diisocyanatohexane, 1-isocyanato-3,3,5-trimethyl-5-isocyanatomethylcyclohexane and/or 4,4′

-diisocyanatodicyclohexylmethane.

10. The process of claim 8 wherein polyisocyanate A) contains isocyanurate groups and prepared from 1,6-diisocyanatohexane, 1-isocyanato-3,3,5-trimethyl-5-isocyanatomethylcyclohexane and/or 4,4′

-diisocyanatodicyclohexylmethane.

11. The process of claim 7 wherein components A) and B) are reacted in the presence of a catalyst which accelerates the formation of allophanate groups.

12. The process of claim 8 wherein components A) and B) are reacted in the presence of a catalyst which accelerates the formation of allophanate groups.

13. The process of claim 11 wherein said allophanatization catalyst comprises an organic zinc compound.

14. The process of claim 12 wherein said allophanatization catalyst comprises an organic zinc compound.

15. The process of claim 11 wherein said allophanatization catalyst comprises zinc(II) n-octoate, zinc(II) 2-ethyl-1-hexanoate and/or zinc(II) stearate.

16. The process of claim 12 wherein said allophanatization catalyst comprises zinc(II) n-octoate, zinc(II) 2-ethyl-1-hexanoate and/or zinc(II) stearate.