Method and apparatus for testing an AFCI/GFCI circuit breaker
First Claim
1. A method for testing an electronically activated circuit breaker having source and load terminals and separable contacts disposed in the line and neutral conductors of the power line and further having arc fault and/or ground fault interrupting capability responsive to differential currents in the line and neutral conductors wherein the circuit breaker under test is connected in a test circuit, comprising the steps of:
- supplying operating power to the source terminals of the circuit breaker wherein the test circuit provides for connecting the neutral conductor source terminal to a ground in the test circuit;
coupling testing signals from a test generator in the test circuit to the neutral conductor load terminal of the circuit breaker; and
monitoring the condition of the separable contacts in the circuit breaker following the supplying of testing signals to the neutral conductor load terminal.
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Accused Products
Abstract
There is disclosed and claimed herein apparatus and a method for testing an electronic circuit breaker having separable contacts and arc fault and/or ground fault interrupting capability responsive to differential currents in the line and neutral conductors, wherein the circuit breaker under test is connected in a test circuit, comprising the steps of: supplying operating power to the source terminals of the circuit breaker wherein the test circuit provides for connecting the neutral conductor source terminal to a ground in the test circuit; coupling testing signals from a test generator in the test circuit to the neutral conductor load terminal of the circuit breaker; and monitoring the condition of the separable contacts in the circuit breaker during the supply of testing signals to the neutral conductor load terminal. In one aspect, the test generator is operated under program control to provide a testing signal sequence to the neutral conductor load terminal of the circuit breaker, which sequence may include a command signal for setting a precondition in the circuit breaker prior to applying testing signals to the circuit breaker under test.
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Citations
30 Claims
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1. A method for testing an electronically activated circuit breaker having source and load terminals and separable contacts disposed in the line and neutral conductors of the power line and further having arc fault and/or ground fault interrupting capability responsive to differential currents in the line and neutral conductors wherein the circuit breaker under test is connected in a test circuit, comprising the steps of:
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supplying operating power to the source terminals of the circuit breaker wherein the test circuit provides for connecting the neutral conductor source terminal to a ground in the test circuit;
coupling testing signals from a test generator in the test circuit to the neutral conductor load terminal of the circuit breaker; and
monitoring the condition of the separable contacts in the circuit breaker following the supplying of testing signals to the neutral conductor load terminal. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15)
operating the test generator under programmed control to provide a testing signal sequence to the neutral conductor load terminal of the circuit breaker.
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3. The method of claim 2, further comprising the step of:
providing a testing signal having command signal data followed by test waveform data.
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4. The method of claim 2, further comprising the step of:
providing a testing signal having a sequence of test waveform data.
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5. The method of claim 4, wherein the step of providing comprises the step of:
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associating a must-trip criterion with a first test waveform in the sequence; and
associating a must-not trip criterion with a second test waveform in the sequence.
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6. The method of claim 5, wherein the step of providing comprises the step of:
associating the must-trip criterion with the first test waveform.
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7. The method of claim 5, wherein the step of providing comprises the step of:
associating the must-not trip criterion with the first test waveform.
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8. The method of claim 4, wherein the step of providing comprises the step of:
associating a must-trip criterion with each test waveform in the sequence of test waveforms.
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9. The method of claim 4, wherein the step of providing comprises the step of:
associating a must-not criterion with each test waveform in the sequence of test waveforms.
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10. The method of claim 1, wherein the step of coupling testing signals comprises the step of:
generating the testing signals from a library of digitized test waveforms.
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11. The method of claim 10, wherein the step of generating the testing signals comprises the steps of:
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selecting a test sequence;
generating a testing command; and
assembling the testing signal comprising the test sequence following the testing command.
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12. The method of claim 11, wherein the step of selecting a test sequence comprises the step of:
specifying which test waveforms from the library are to be addressed and retrieved.
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13. The method of claim 11, wherein the step of generating a testing command comprises the steps of:
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determining whether preconditioning of the circuit breaker under test is required; and
configuring the testing command to perform the required preconditioning of the circuit breaker under test.
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14. The method of claim 13, wherein the step of configuring the testing command comprises the step of:
disabling a ground detection circuit if one is present in the circuit breaker being tested.
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15. The method of claim 11, wherein the step of assembling the testing signal comprises the step of:
coupling a testing command signal from a low current source together with a test waveform signal from a high current source to a summing point for sending to the neutral conductor load terminal.
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16. A method for testing an electronically activated circuit breaker having source and load terminals and separable contacts disposed in the line and neutral conductors of the power line and further having arc fault and/or ground fault interrupting capability responsive to differential currents in the line and neutral conductors wherein the circuit breaker under test is connected in a test circuit, comprising the steps of:
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supplying operating power to the source terminals of the circuit breaker wherein the test circuit provides for connecting the neutral conductor source terminal to a ground in the test circuit;
coupling a test generator in the test circuit to the neutral conductor load terminal of the circuit breaker;
operating the test generator under programmed control to provide a testing signal sequence to the neutral conductor load terminal of the circuit breaker; and
monitoring the condition of the separable contacts in the circuit breaker following the supplying of testing signals to the neutral conductor load terminal. - View Dependent Claims (17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30)
providing a testing signal having command signal data followed by test waveform data.
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18. The method of claim 16, further comprising the step of:
providing a testing signal having a sequence of test waveform data.
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19. The method of claim 18, wherein the step of providing comprises the step of:
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associating a must-trip criterion with a first test waveform in the sequence; and
associating a must-not trip criterion with a second test waveform in the sequence.
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20. The method of claim 19, wherein the step of providing comprises the step of:
associating the must-trip criterion with the first test waveform.
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21. The method of claim 19, wherein the step of providing comprises the step of:
associating the must-not trip criterion with the first test waveform.
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22. The method of claim 18, wherein the step of providing comprises the step of:
associating a must-trip criterion with each test waveform in the sequence of test waveforms.
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23. The method of claim 18, wherein the step of providing comprises the step of:
associating a must-not trip criterion with each test waveform in the sequence of test waveforms.
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24. The method of claim 16, wherein the step of operating the test generator comprises the steps of:
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selecting a test sequence;
generating a testing command for insertion in the test sequence preceding the first test waveform; and
sending the completed testing signal sequence to the neutral conductor load terminal of the circuit breaker under test.
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25. The method of claim 24, wherein the step of selecting a test sequence comprises the steps of:
specifying which test waveforms from a library of digitized waveforms are to be addressed and retrieved.
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26. The method of claim 24, wherein the step of generating a testing command comprises the steps of:
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determining whether preconditioning of the circuit breaker under test is required; and
configuring the testing command to perform the required preconditioning of the circuit breaker under test.
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27. The method of claim 24, wherein the step of sending comprises the step of:
coupling a testing command signal from a low current source together with a test waveform signal from a high current source to a summing point for sending to the neutral conductor load terminal.
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28. The method of claim 26, wherein the step of configuring the testing command comprises the step of:
generating a logic level one comprising a sine wave burst of specified duration and a logic level zero comprising the absence of a sine wave burst of the specified duration.
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29. The method of claim 16, wherein the step of monitoring comprises the steps of:
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comparing the voltage at the neutral conductor load terminal with a reference; and
indicating the result of the monitoring step.
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30. The method of claim 16, wherein the step of monitoring comprises the steps of:
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determining whether the neutral conductor load terminal is grounded; and
indicating the result of the monitoring step.
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Specification