Pressure sensor system and method of excitation for a pressure sensor

• US 6,427,540 B1
• Filed: 02/15/2000
• Issued: 08/06/2002
• Est. Priority Date: 02/15/2000
• Status: Expired due to Fees

• Current Assignee: Key Safety Systems, Inc. (Ningbo Junsheng Investment Group Co., Ltd.)
• Original Assignee: Breed Automotive Technology, Inc. (Ningbo Junsheng Investment Group Co., Ltd.)
• Inventors: Podoloff, Robert M., Monroe, Tex K.
• Primary Examiner(s): OEN, WILLIAM L
• Application Number:
  US09/504,546
• Time in Patent Office: 903 Days
• Field of Search: 737/56, 738/62, 734/73, 737/54, 621/55, 700/9, 307/10.1, 307/139, 307/9.1, 338/2, 338/99, 338/209, 280/731, 318/807, 340/438, 340/449
• US Class Current: 73/753
• CPC Class Codes: G01L 1/20 by measuring variations in ohmic resistance of solid materials or of electrically-conductive fluids of piezo-resistive materials G01L1/18; by making use of electrokinetic cells, i.e. liquid-containing cells wherein an electrical potential is produced or varied upon the application of stress
• CPC Class Codes: G01L 1/225 Measuring circuits therefor

Abstract

An apparatus for detecting a force applied using a pressure sensor, an alternating voltage applied to the pressure sensor, and means for detecting the output voltage from the sensor to determine the force applied. One embodiment applies the alternating voltage using a DC input voltage and a microcontroller for switching the voltage applied to the sensor.

Claims

1. A pressure operated switch comprising:

a membrane pressure sensor, which is a variable resistor which varies in response to pressure, the variable resistor having a first end, and a second end;

an operational amplifier having a positive input, a negative input, and a DC voltage output, the output being connected to the negative input and the output being connected to ground through the membrane pressure sensor;

a microcontroller incorporating a timer and a voltage monitoring circuit;

a plurality of switches, arranged to in a first condition, connect the first end of the membrane pressure sensor to the negative input of the operational amplifier, and the second and to ground, and alternatively to, in a second condition, connect the first end to ground and the second end to the negative input of the operational amplifier, wherein the plurality of switches are connected to the microcontroller, and the microcontroller, in response to the timer, periodically alternates the plurality of switches between the first condition and the second condition;

the voltage monitoring circuit of the microcontroller being connected to the DC voltage output of the operational amplifier, the microcontroller causing at least one switch to close in response to a change in the voltage of the operational amplifier output; and

wherein degradation of the membrane pressure sensor is substantially prevented by periodically reversing the flow of current through the membrane pressure sensor, and wherein a change in resistance of the membrane pressure sensor is detected by a change in the DC voltage output of the operational amplifier.

2. The pressure operated switch of claim 1 wherein the microcontroller uses the timer to generate an interrupt that switches a voltage level between two pins, and wherein each pin is connected to a pair of transistors, so that when the voltage level is switched between the two pins, the flow of current through the membrane pressure sensor is reversed.

3. The pressure operated switch of claim 1 wherein the voltage monitoring circuit of the microcontroller is an A/D converter, and software within the microcontroller calculates a change in resistance for the membrane pressure sensor based on the voltage of the operational amplifier output.

4. The pressure operated switch of claim 1, further comprising:

a relay; and

a horn connected to the relay, the relay being controlled by the at least one switch, so that pressure applied to the membrane switch causes the operation of the horn.

5. The pressure operated switch of claim 1 wherein the microcontroller selects a voltage at which the at least one switch is operated based on environmental factors.

6. The pressure operated switch of claim 1 wherein the at least one switch is a metal oxide semiconductor field effect transistor, which is connected to an output port of the microcontroller, which is activated in response to an increase of voltage at the output port of the operational amplifier.

7. The pressure operated switch of claim 1 wherein the current flow through the membrane pressure sensor is reversed at a frequency of 10 Hz.

8. The pressure operated switch of claim 1 wherein the membrane pressure sensor comprises layers of conductive ink and pressure sensitive material that change resistance with an applied force.

9. A pressure operated switch comprising:

a pressure sensor, having a first end and a second end, the sensor constructed of layers of conductive ink subject to degradation in the presence of a constant applied electrical voltage;

an op-amp having a positive input, a negative input and a DC output, the DC output being connected to the negative input to provide a selected constant-voltage DC current source at the negative input;

first, second, third, and fourth transistor means arranged to enable a periodic reversal of the connection of the first end and the second end of the sensor to the constant-voltage D.C. current source at the negative input of the op-amp, and simultaneously to reverse the connection of the second end and the first end of tile sensor to ground;

a timer operatively connected to said first, second, third and fourth transistor means to cause the periodic reversal; and

the op-amp providing an output DC voltage which is inversely proportional to the resistance of the sensor and connected to a voltage monitoring circuit.

10. The pressure operated switch of claim 9 wherein the timer is incorporated in a microcontroller, the microcontroller having an A/D converter connected to the output voltage of the op amp, and software running on the microcontroller for calculating the resistance of the sensor using the DC output voltage, the software causing the operation of a first switch in response to a selected change in calculated resistance of the sensor.

11. The pressure operated switch of claim 10 wherein the microcontroller uses the timer to generate an interrupt that switches a voltage level between two pins, and wherein each pin is connected to at least two of said first, second, third, and fourth transistor means so that when the voltage level is switched between the two pins, the flow of current through the membrane pressure sensor is reversed.

12. The pressure operated switch of claim 10, further comprising:

a relay; and

a horn connected to the relay, the relay being controlled by the first switch, so that pressure applied to the pressure sensor causes the operation of the horn.

13. The pressure operated switch of claim 10 wherein the microcontroller selects a voltage at which the switch is operated based on environmental factors.

14. The pressure operated switch of claim 10 wherein the switch is a metal oxide semiconductor field effect transistor, which is connected to an output port of the microcontroller, which is activated in response to an increase of voltage at the output port of the operational amplifier.

15. The pressure operated switch of claim 9 wherein the current flow through the membrane pressure sensor is reversed at a frequency of 10 Hz.

16. A method for increasing the life of a membrane type pressure operated switch, comprising the steps of:

constructing a DC constant voltage source by connecting a DC output on an operational amplifier to the negative input of the operational amplifier;

connecting a membrane type pressure operated switch in a first condition between the constant voltage source at the negative input of the operational amplifier and ground, so that current flows through the membrane type pressure operated switch in a first direction, and periodically alternating, by means of switches, the connection of the membrane type pressure operated switch between the first condition, and a second condition in which the membrane type pressure operated switch is connected between the constant voltage source of the negative input of the operational amplifier and ground so the current flows through the membrane type pressure operated switch in a direction opposite the first direction, so that current flow through the membrane type pressure operated switch averages to substantially zero;

monitoring the voltage of the DC output of the operational amplifier to detect change in voltage produced by a change in resistance of the membrane type pressure operated switch, and, in response to a selected voltage change, operating a switch.

17. The method of claim 16 wherein a microcontroller is employed to cause the current flow in the membrane type pressure operated switch to periodically reverse.

18. The method of claim 17 wherein the voltage of the DC output of the operational amplifier is monitored with an A/D converter, and software within the microcontroller calculates a change in resistance for the membrane pressure sensor based on the voltage of the operational amplifier output, and the software causes the microcontroller to operate the switch.

19. The method of claim 17, wherein the switch operates a relay which in turn operates a horn.

20. The method of claim 16 wherein the current flow through the membrane pressure sensor is reversed at a frequency of 10 Hz.