Heat exchanger and brazing method

• US 6,427,768 B2
• Filed: 02/26/2001
• Issued: 08/06/2002
• Est. Priority Date: 06/30/1999
• Status: Expired due to Term

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Harada, Takayoshi, Hamada, Shinichi, Komoda, Shuji
• Primary Examiner(s): Flanigan, Allen
• Application Number:
  US09/793,313
• Publication Number:
  US 20010007282A1
• Time in Patent Office: 526 Days
• Field of Search: 165/76, 165/157, 165/158, 165/162, 165/41, 165/167, 165/916, 165/145
• US Class Current: 165/145
• CPC Class Codes: B23K 1/0012 Brazing heat exchangers
• CPC Class Codes: B23K 1/203 Fluxing, i.e. applying flux onto surfaces
• CPC Class Codes: B23K 2101/14 Heat exchangers
• CPC Class Codes: F28D 9/0012 the apparatus having an annular form
• CPC Class Codes: F28F 21/08 of metal
• CPC Class Codes: Y10S 165/916 Oil cooler

Abstract

An assembly (oil cooler unit), under the state where first and second plates (130, 140) prevent a heat exchange core (110) from falling from a casing (120), is provisionally assembled, and this oil cooler unit is dipped in a flux to apply the flux. A seal surface plate (150) is then assembled to the second plate (140) and is brazed by heat-brazing in an inert gas atmosphere. Since a flux residue on the seal surface plate (150) can be drastically reduced in this manner after brazing is complete, the seal surface plate (150) can secure predetermined surface texture even after brazing is complete while the number of process steps necessary for applying the flux is reduced.

Claims

1. A heat exchanger comprising:

a heat exchange core (110) having a fluid passage (113) through which a fluid flows, for executing heat exchange of said fluid flowing inside said fluid passage;

a casing (120) having openings (120a, 120b ) for inserting said heat exchange core, for storing said heat exchange core;

fall preventing members (130, 140, 180, 190) to prevent said heat exchange core from falling from said casing, brazed to said casing after being fixed to said casing; and

seal surface plates (150, 160) finished to predetermined surface texture, and brazed to at least one of the sides of said fall preventing members and said casing after said heat exchange core and said fall preventing members are fixed to said casing.

2. A heat exchanger according to claim 1, wherein said fall preventing members (130, 140) are forced fit to said casing, and are then brazed to said casing.

3. A heat exchanger according to claim 1, wherein said fall preventing members (180, 190) are fixed by clinching to said casing, and are then brazed to said casing.

4. A heat exchanger according to claim 1, wherein said heat exchange core is produced by stacking a plurality of plates (111, 112) in a direction of thickness of said plates.

5. A heat exchanger according to claim 2, wherein said heat exchange core is produced by stacking a plurality of plates (111, 112) in a direction of thickness of said plates.

6. A heat exchanger according to claim 3, wherein said heat exchange core is produced by stacking a plurality of plates (111, 112) in a direction of thickness of said plates.