Method and instrumentation for vertebral interbody fusion

• US 6,428,541 B1
• Filed: 04/07/1999
• Issued: 08/06/2002
• Est. Priority Date: 04/09/1998
• Status: Expired due to Term

• Current Assignee: SDGI Holdings Incorporated (Medtronic Plc), Oracle International Corporation (Oracle Corporation)
• Original Assignee: SDGI Holdings Incorporated (Medtronic Plc)
• Inventors: Liu, Mingyan, Boyd, Lawrence M., Estes, Bradley T., Ray, Eddie III
• Primary Examiner(s): Garbe, Stephen P.
• Assistant Examiner(s): NGO, LIEN M
• Application Number:
  US09/287,917
• Time in Patent Office: 1,217 Days
• Field of Search: 606/60, 606/61, 606/62, 606/57, 606/79, 606/80, 606/86, 606/90, 606/96, 606/97, 606/99, 606/105, D24/146, D24/144, D24/170, 604/22, 604/902, 600/533, 600/538, 128/204.25, 128/205.11, 128/207.17, 128/207.14, 623/17
• US Class Current: 606/86.00A
• CPC Class Codes: A61B 17/025 Joint distractors
• CPC Class Codes: A61B 17/1615 Drill bits, i.e. rotating tools extending from a handpiece to contact the worked material
• CPC Class Codes: A61B 17/1617 with mobile or detachable parts
• CPC Class Codes: A61B 17/1637 Hollow drills or saws producing a curved cut, e.g. cylindrical A61B10/025, A61B17/1695 take precedence
• CPC Class Codes: A61B 17/1655 for tapping
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61B 2017/3445 used as instrument channel for multiple instruments catheters A61B2017/22072
• CPC Class Codes: A61B 2090/034 abutting on parts of the device itself
• CPC Class Codes: A61B 2090/062 penetration depth
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2002/4687 Mechanical guides for implantation instruments

Abstract

A method and instrumentation particularly adapted for disc space preparation from an anterior approach to the spine. In one aspect, an expandable template is provided having guides to guide a cutting device for bilateral formation of openings in the disc space. In another aspect, an improved guide member is provided for guiding a cutting tool. Still further, the invention provides an improved double barrel guide sleeve with a central distraction extension and lateral non-distracting extensions. Optionally, the guide sleeve includes windows and covers to selectively cover the windows. An improved reamer with an internal chamber and optional modular coupling is also provided. A depth stop is provided to selectively engage a tool shaft and a guide sleeve to control tool penetration into the disc space. A method of using the disclosed instruments is also provided.

Claims

1. A guide sleeve assembly for defining a protected passageway to a disc space, comprising:

a first tube defining a first working channel, and a first bone engaging end;

a second tube defining a second working channel and a second bone engaging end, said second tube connected to said first tube with said second bone engaging end disposed adjacent said first bone engaging end;

a central distracting extension disposed between said first working channel and said second working channel adjacent said first and second bone engaging ends, said central distracting extension having a first height,

a first lateral extension extending from said first bone engaging end opposite said central distracting extension, said first lateral extension having a second height; and

a second lateral extension extending from said second bone engaging end opposite said central distracting extension, said second lateral extension having a third height, said first height greater than said second height and said third height, wherein said central distracting extension maintains distraction in a disc space and said first and second lateral extensions inhibit encroachment of adjacent tissue into said first and second channels.

2. The guide sleeve assembly of claim 1, wherein said bone engaging end includes spikes for engaging vertebral bodies.

3. The guide sleeve assembly of claim 1, wherein the assembly has a proximal end opposite said bone engaging ends, said proximal end having a first width, said first bone engaging end and said second bone engaging end defining a second width, said first width greater than said second width.

4. The guide sleeve assembly of claim 1, wherein said first tube has an outer surface and said first tube defines at least one window extending from said outer surface to said first working channel.

5. The guide sleeve assembly of claim 4, further comprising a cover disposed on said outer surface adjacent said window of said first tube, wherein said cover is adapted to selectively cover said window.

6. The guide sleeve assembly of claim 5, wherein said cover has a cylindrical shape.

7. The guide sleeve assembly of claim 4, wherein said second tube has at least one window defined therein.

8. The guide sleeve assembly of claim 1, wherein said first and second tubes extend along a longitudinal axis and have a proximal portion opposite said first and second bone engaging ends, wherein said proximal portion of said first and second tubes has a first width transverse to said longitudinal axis, wherein said first and second tubes at said bone engaging ends combined have a second width transverse to said longitudinal axis, wherein said second width is less than said first width.

9. A guide sleeve assembly for defining a protective passageway in a patient, comprising:

a guide sleeve, said guide sleeve including

a first tube defining a first working channel, and

a second tube laterally joined to said first tube, said second tube defining a second working channel; and

wherein said guide sleeve has a proximal portion and an opposite distal portion adapted for insertion into the patient, said proximal portion having a first outer width that spans said first and second tubes, said distal portion having a second outer width that spans said first and second tubes, wherein said second outer width is smaller than said first outer width.

10. The guide sleeve assembly of claim 9, wherein said first and second tubes have reduced wall thicknesses at said distal portion.

11. The guide sleeve assembly of claim 9, wherein said first and second tubes have circular cross sections.

12. The guide sleeve assembly of claim 9, wherein said first tube has at least one window defined therein.

13. The guide sleeve assembly of claim 12, further comprising a cover constructed and. arranged to selectively cover said window.

14. The guide sleeve assembly of claim 13, wherein said cover is slidably disposed on said first member.

15. The guide sleeve assembly of claim 13, wherein said cover has a partial cylindrical shape.

16. The guide sleeve assembly of claim 9, wherein said second tube has at least one window defined therein.

17. The guide sleeve assembly of claim 9, further comprising a central distracting extension disposed between said first working channel and said second working channel at said distal portion.

18. The guide sleeve assembly of claim 9, wherein said guide sleeve has a barrel tip removably coupled thereto.

19. The guide sleeve assembly of claim 12, further comprising:

wherein said second tube has at least one window defined therein; and

a cover constructed and arranged to selectively cover said windows in said first and second tubes.

20. The guide sleeve assembly of claim 12, further comprising:

wherein said second tube has at least one window defined therein;

a first cover constructed and arranged to selectively cover said window in said first tube; and

a second cover constructed and arranged to selectively cover said window in said second tube.

21. The guide sleeve assembly of claim 20, wherein said first and second covers each has a partial cylindrical shape.

22. A guide sleeve assembly for defining a protective passageway in tissue of a patient, comprising:

a tube defining an interior working channel adapted to receive surgical instruments, wherein said tube has at least one visualization window defined therein for viewing the surgical instruments in said interior channel;

a cover disposed on said tube adjacent said window, said cover being adapted to selectively cover said window to prevent tissue invasion into said interior channel through said window; and

wherein said cover includes an outwardly extending flange, said flange adapted to retract tissue disposed adjacent said tube.

23. A guide sleeve assembly for defining a protective passageway in tissue of a patient, comprising:

a tube defining an interior working channel adapted to receive surgical instruments, wherein said tube has at least one visualization window defined therein for viewing the surgical instruments in said interior channel;

a cover disposed on said tube adjacent said window, said cover being adapted to selectively cover said window to prevent tissue invasion into said interior channel through said window; and

a second tube laterally joined to said tube, said second tube having at least one visualization window defined therein, wherein said cover is further adapted to selectively cover said visualization window of said second tube.

24. The guide sleeve assembly of claim 23, wherein said cover includes a dip portion.

25. A guide sleeve assembly for defining a protective passageway in tissue of a patient, comprising:

a tube defining an interior working channel adapted to receive surgical instruments, wherein said tube has at least one visualization window defined therein for viewing the surgical instruments in said interior channel;

a cover disposed on said tube adjacent said window, said cover being adapted to selectively cover said window to prevent tissue invasion into said interior channel through said window; and

wherein said tube includes at one end a distractor and a lateral extension.

26. A guide sleeve assembly for defining a protective passageway to a disc space in a patient, comprising:

a guide sleeve, said guide sleeve including

a first tube defining a first working channel adapted to receive surgical instruments, wherein said first tube defines at least one first visualization window for viewing the surgical instruments in said first working channel, and

a second tube laterally joined to said first tube, said second tube defining a second working channel and at least one second visualization window; and

a cover slidingly disposed on said first tube adjacent said first window, said cover being adapted to selectively cover said first window to prevent tissue invasion into said first working channel through said first window.

27. The guide sleeve assembly of claim 26, wherein said cover is further slidingly disposed on said second tube adjacent said second window to prevent tissue invasion into said second working channel through said second window.

28. The guide sleeve assembly of claim 27, wherein said cover includes a dip portion between said first and second tubes.

29. The guide sleeve assembly of claim 26, further comprising:

a second cover slidingly disposed on said second tube adjacent said second window, said second cover being adapted to selectively cover said second window to prevent tissue invasion into said second working channel through said second window.

30. The guide sleeve assembly of claim 29, wherein said cover and said second cover each has a partial cylindrical shape.

31. The guide sleeve assembly of claim 30, wherein said partial cylindrical shape extends approximately 200°

.

32. The guide sleeve assembly of claim 30, wherein said partial cylinder shape extends approximately 270°

.

33. The guide sleeve assembly of claim 29, wherein said cover and said second cover each includes an outwardly extending flange adapted for tissue retraction.

34. The guide sleeve assembly of claim 26, wherein:

said guide sleeve has a proximal portion and an opposite distal portion adapted for insertion into the patient;

said proximal portion has a first outer width that spans said first and second tubes;

said distal portion has a second outer width that spans said first and second tubes; and

said second outer width is smaller than said first outer width.

35. The guide sleeve assembly of claim 26, wherein said cover is transparent.

36. The guide sleeve assembly of claim 26, wherein said cover has a tapered leading edge to prevent tissue damage.