Removable, variable-diameter vascular filter system

• US 6,428,559 B1
• Filed: 04/03/2001
• Issued: 08/06/2002
• Est. Priority Date: 04/03/2001
• Status: Expired due to Term

• Current Assignee: Cardinal Health Switzerland 515 GmbH (Cardinal Health, Inc.)
• Original Assignee: Cordis Corporation (Cardinal Health, Inc.)
• Inventors: Johnson, Kirk
• Primary Examiner(s): Vanatta, A.
• Assistant Examiner(s): Muromoto, Jr., Robert H.
• Application Number:
  US09/824,975
• Time in Patent Office: 490 Days
• Field of Search: 606/200, 606/159, 606/191, 606/195, 606/127, 606/128, 606/180, 606/194, 606/198, 606/139, 604/22, 604/104, 604/96, 604/101
• US Class Current: 606/200
• CPC Class Codes: A61F 2/0108 Both ends closed, i.e. legs gathered at both ends
• CPC Class Codes: A61F 2/011 Instruments for their placement or removal
• CPC Class Codes: A61F 2002/018 made from tubes or sheets of material, e.g. by etching or laser-cutting
• CPC Class Codes: A61F 2230/0006 circular
• CPC Class Codes: A61F 2230/008 paraboloidal

Abstract

A removable, variable-diameter vascular filter system comprising a guidewire and a filter which can be used to capture embolic particulates during medical procedures, while allowing for continuous perfusion of blood. The removable, variable-diameter vascular filter system allows the operator to vary the diameter of the filter, so that a single device can be used to capture embolic particulates in vessels with different lumenal diameters.

Claims

1. A removable vascular filter system for insertion into a lumen of a vessel, said vascular filter system comprising:

a) a guidewire having an outer diameter, an inner diameter, a proximal end and a distal end;

b) a generally solid core wire having an outer diameter, a proximal end and a distal end, with said distal end slidably insertable into said proximal end of said guidewire and advanced through said guidewire until said distal end of said core wire extends beyond said distal end of said guidewire;

c) an end cap having a proximal end and a distal end, with said distal end of said end cap attached to said proximal end of said core wire;

d) a spacer having a proximal end and a distal end, said spacer removably mounted onto said core wire in a longitudinal direction such that said proximal end of said spacer is substantially in contact with said distal end of said end cap;

e) a filter comprising a proximal end and a distal end, a plurality of struts extending therebetween, and a porous covering permanently attached to said struts, with said proximal end of said filter attached to said distal end of said guidewire, and said distal end of said filter attached near said distal end of said core wire;

f) said filter having a smaller first diameter for insertion into a vessel, and a second larger diameter for expanding to substantially equal the diameter of said lumen and to be placed in generally sealing relationship with said lumen;

g) said filter attaining said smaller first diameter when said spacer is removed, said core wire is coaxially disposed within said guidewire and said distal end of said core wire is positioned at its maximum distance from said distal end of said guidewire;

h) said filter attaining said larger second diameter when said core wire is slidably retracted through said guidewire, and said spacer is mounted onto said core wire in a longitudinal direction such that said proximal end of said spacer is substantially in contact with said distal end of said end cap, and said distal end of said spacer is substantially in contact with said proximal end of said guidewire.

2. The removable vascular filter system according to claim 1, wherein said guidewire is made from a superelastic Nickel-Titanium alloy.

3. The removable vascular filter system according to claim 1, wherein said end cap is made from a metallic material.

4. The removable vascular filter system according to claim 1, wherein said spacer is made from a polymeric material.

5. The removable vascular filter system according to claim 1, wherein said spacer is in operational correspondence with a predetermined filter diameter.

6. The removable vascular filter system according to claim 1, wherein said system comprises a plurality of spacers of different lengths, in operational correspondence with a plurality of predetermined filter diameters.

7. The removable vascular filter system according to claim 1, wherein said spacer is held in place by a snap or friction fit.

8. The removable vascular filter system according to claim 1, wherein said filter is made from superelastic Nickel-titanium alloy.

9. The removable vascular filter system according to claim 1, wherein said filter comprises a proximal end and a distal end, and a plurality of longitudinal struts extending therebetween.

10. The removable vascular filter system according to claim 1, wherein said filter comprises a proximal end and a distal end, and a plurality of circumferential struts extending therebetween.

11. The removable vascular filter system according to claim 1, wherein said filter comprises a proximal end and a distal end, and a plurality of hingedly connected struts extending therebetween.

12. The removable vascular filter system according to claim 1, wherein the pore size of said porous covering is from about 20 to about 300 microns.

13. The removable vascular filter system, according to claim 1, wherein said porous covering is a flexible polymeric material comprising regularly-spaced laser-formed holes therein.

14. The removable vascular filter system according to claim 13, wherein said flexible polymeric material is chosen from a group consisting of polyurethane, polyethylene or a co-polymer thereof.

15. The removable vascular filter system according to claim 13, wherein said flexible polymeric material is an elastomeric material capable of stretching to achieve said larger second diameter of said filter.

16. The removable vascular filter system according to claim 13, wherein said flexible polymeric material is folded when said filter achieves said smaller first diameter, and unfolds when said filter achieves said second larger diameter.

17. The removable vascular filter system according to claim 13, wherein the pore size of said porous covering is from about 20 to about 300 microns.

18. Method for capturing embolic particulates within the lumen of a vessel during a medical procedure, while allowing for continuous perfusion of blood, comprising the steps of:

a) providing a guidewire comprising a proximal end and a distal end;

a generally solid core wire having a proximal end and a distal end, with said distal end of said core wire slidably inserted into said proximal end of said guidewire and advanced until said distal end of said core wire extends beyond said distal end of said guidewire;

a filter comprising a proximal end and a distal end, a plurality of struts extending therebetween, and a porous covering permanently attached to said struts, with said proximal end of said filter attached to said distal end of said guidewire and said distal end of said filter attached near said distal end of said core wire;

said filter having a smaller first diameter for insertion into a vessel and a second larger diameter for expanding to substantially equal the diameter of said lumen and to be placed in generally sealing relationship with said lumen;

an end cap attached to said proximal end of said core wire, and a spacer, having a proximal end and a distal end, said spacer removably mountable onto said proximal end of said core wire;

b) inserting said guidewire into said lumen of said vessel until said distal end of said core wire is positioned past an occlusion in said vessel;

c) retracting said core wire until said spacer can be mounted onto said proximal end of said core wire, with said proximal end of said spacer substantially in contact with said distal end of said end cap and said distal end of said spacer substantially in contact with said proximal end of said guidewire, such that said filter substantially achieves said second larger diameter;

d) advancing additional devices over said guidewire, and positioning said devices at the site of said occlusion in said vessel;

e) performing additional procedures to therapeutically treat said occlusion in said vessel;

f) capturing embolic particulates generated by said procedures in said filter;

g) removing said interventional devices from said guidewire;

h) removing said spacer from said core wire;

i) advancing said core wire until said distal end of said core wire is at its maximum distance from said distal end of guidewire, said end cap is adjacent to but not in contact with said proximal end of said guidewire, and said filter substantially achieves said smaller first diameter; and

j) removing said guidewire and said filter from said lumen, with said embolic particulates captured inside said filter.

19. For use with a removable vascular filter system attached to a guidewire, said system having a proximal end and a distal end, the improvement comprising:

a spacer having a proximal end and a distal end, said spacer removably mounted onto said system proximal end and said spacer movable in a longitudinal direction such that said proximal end of said spacer is substantially in contact with said proximal end of said filter system.

20. The removable vascular filter system according to claim 19, wherein said spacer is in operational correspondence with a predetermined filter diameter.

21. The removable vascular filter system according to claim 19, wherein said spacer is made from a polymeric material.

22. The removable vascular filter system according to claim 19, wherein said system comprises a plurality of spacers of different lengths, in operational correspondence with a plurality of predetermined filter diameters.