Method and apparatus for diagnosing the condition of a gas sensor

• US 6,428,684 B1
• Filed: 08/02/2000
• Issued: 08/06/2002
• Est. Priority Date: 08/02/2000
• Status: Active Grant

• Current Assignee: Industrial Scientific Corporation (Fortive Corp.)
• Original Assignee: Industrial Scientific Corporation (Fortive Corp.)
• Inventors: Warburton, P. Richard
• Primary Examiner(s): Warden, Sr., Robert J.
• Assistant Examiner(s): Olsen, Kaj K.
• Application Number:
  US09/631,346
• Time in Patent Office: 734 Days
• Field of Search: 204/401, 204/406, 205/775, 205/779.5, 205/781, 205/782.5, 205/786.5, 205/793
• US Class Current: 205/775
• CPC Class Codes: G01N 27/4163 checking the operation of, or calibrating, the measuring apparatus G01N27/3274, G01N27/4175 and G01N33/0006 take precedence

Abstract

A method and apparatus for determining the operating condition of a gas sensor apparatus including an amperometric electrochemical sensor operating normally in a potentiostat mode. By coating the sensor with a conductive coating or by varying one or more operating conditions, a response of the sensor can be determined and compared with sensor response while operating normally. This testing enables abnormalities in sensor operation to be determined, and failure of the sensor to be predicted.

Claims

1. Method for testing an amperometric electrochemical sensor including a working electrode, a reference electrode, a counter electrode and an electrolyte disposed in a sensor body, a potential difference being maintained between the working electrode and the reference electrode, comprising the steps of:

a) at a first time, increasing or decreasing the potential difference between the working electrode and the reference electrode by a predetermined amount and determining background current of the sensor after a time necessary to achieve steady state conditions;

b) determining, at the first time, a value of potential difference between the working electrode and the reference electrode at which background current from the sensor is zero;

c) repeating said steps a) and b) at a later time and comparing the value of potential difference at which zero current is obtained at the later time with the value of potential difference at which zero current is obtained at the first time, and

d) determining by any change in the value of said potential difference if a change in condition of said sensor has occurred.

2. Method according to claim 1, wherein the background current is determined at both an increased potential difference and a decreased potential difference.

3. Method according to claim 2, wherein the potential difference is increased or decreased by applying a slow potential ramp from a first potential difference to a second potential difference, the value of potential difference at which background current is zero being between the first potential difference and the second potential difference.

4. Method according to claim 1, wherein the predetermined amount is about 5 mV.

5. Method for testing an amperometric electrochemical sensor including a working electrode, a reference electrode, a counter electrode and an electrolyte disposed in a sensor body, a potential difference being maintained between the working electrode and the reference electrode, comprising the steps of:

a) at a first time, increasing or decreasing the potential difference between the working electrode and the reference electrode by a predetermined amount and determining background current of the sensor after a time necessary to achieve steady state conditions;

b) making a plot of change in current vs. change in potential, and determining a slope of the plot;

c) repeating said steps a) and b) at a later time, and comparing the slope obtained at the first time with the slope obtained at the later time, and

d) determining by any change in value for said slopes if a change in condition of said sensor has occurred.

6. Method according to claim 5, wherein the background current is determined at both an increased potential difference and a decreased potential difference.

7. Method according to claim 5, wherein the predetermined amount is about 5 mv.

8. Method according to claim 5, wherein the potential difference is changed by applying a slow potential ramp from a first potential value to a second potential value, a potential at which the background current is zero being between the first potential value and second potential value.

9. A gas sensor apparatus comprising:

an amperometric electrochemical sensor including a working electrode, a reference electrode, a counter electrode and an electrolyte disposed in a sensor body;

a diffusion limited means for admitting a gas into the sensor body;

a potentiostat circuit for varying potential of the counter electrode in order to maintain a potential difference between the reference electrode and the working electrode at a constant value;

potential generating means for selectively applying at least one potential to the reference electrode with respect to the working electrode;

a switch for testing the gas sensor apparatus by selectively connecting the potentiostat circuit between a first position in which said potentiostat circuit is connected to ground for normal operation, and a second position in which the potentiostat circuit is connected to the potential generator means; and

means for testing the gas sensor by determining the steady state output current while the potentiostat circuit is in the second position.

10. Apparatus according to claim 9, wherein the potential generator means includes means to apply at least two potentials to the reference electrode.