Flexible fiber optic microbend device, with interlocking flexible fibers, sensors, and method use

• US 6,429,421 B1
• Filed: 01/21/2000
• Issued: 08/06/2002
• Est. Priority Date: 01/21/2000
• Status: Expired due to Term

• Current Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Original Assignee: Luna Innovations, Inc.
• Inventors: Jones, Mark E., Meller, Scott A., Murphy, Kent A.
• Primary Examiner(s): Allen, Stephone
• Assistant Examiner(s): SPEARS, ERIC J
• Application Number:
  US09/489,768
• Time in Patent Office: 928 Days
• Field of Search: 250/227.14, 250/227.15, 250/227.16, 738/12, 738/49, 738/52, 738/18, 738/00, 385/12, 385/15, 385/901
• US Class Current: 250/227.14
• CPC Class Codes: G01L 1/245 using microbending
• CPC Class Codes: G02B 6/14 Mode converters
• CPC Class Codes: G02B 6/266 the optical element being an attenuator
• CPC Class Codes: G02B 6/3628 for mounting fibres to supporting carriers G02B6/3608, G02B6/3616 take precedence

Abstract

A flexible microbend device for attachment to an optical fiber is provided. The device comprises an upper bending element grid having at least one flexible element and a lower bending element grid having at least one flexible element. The upper bending element grid alternately engages the lower bending element grid. The flexible microbend device is attached to an optical fiber to form a sensor. The sensor may be either embedded in a host material or attached to a structure to detect various stresses or strains.

Claims

1. A flexible microbend device for attachment to an optical fiber, the device comprising:

an upper bending element grid having at least one upper flexible element and wherein at least one upper interlocking member is positioned at an end of each upper flexible element;

a lower bending element grid having at least one lower flexible element and wherein at least one lower interlocking member is positioned at an end of each lower flexible element; and

wherein each upper interlocking member mates with each respective lower flexible element and each lower interlocking member mates with each respective upper flexible element, wherein the upper bending element grid alternately engages each flexible element of the lower bending element grid and wherein the lower bending element grid alternately engages each flexible element of the upper bending element grid to secure the upper bending element grid to the lower bending element grid.

2. A flexible microbend device according to claim 1, wherein each flexible element is prepared from a material selected from the group consisting of:

a moldable plastic;

micromachined silicon;

an elastomer; and

silica fiber.

3. A flexible microbend device according to claim 2, wherein the silica fiber is a coated optical fiber.

4. A fiber optic microbend sensor comprising:

a flexible microbend device comprising an upper bending element grid having at least one upper flexible element and wherein at least one upper interlocking member is positioned at an end of each upper flexible element; and

a lower bending element grid having at least one lower flexible element and wherein at least one lower interlocking member is positioned at an end of each lower flexible element;

an optical fiber positioned between each upper flexible element of the upper bending element grid and each lower flexible element of the lower bending element grid; and

wherein each upper interlocking member mates with each respective lower flexible element and each lower interlocking member mates with each respective upper flexible element, wherein the upper bending element grid alternately engages each flexible element of the lower bending element grid and wherein the lower bending element grid alternately engages each flexible element of the upper bending element grid to secure the upper bending element grid to the lower bending element grid to form a sensor.

5. A fiber optic microbend sensor according to claim 4, wherein the optical fiber is a multimode optical fiber and wherein each upper bending element grid and each lower bending element grid each comprise a plurality of flexible elements, each flexible element spaced apart by a periodic distance Λ

, wherein Λ

is defined by the equation;

$\mathrm{\Lambda <br><br>}=\frac{\mathrm{\pi <br><br>}<br><br>\text{\hspace{1em}<br><br>}<br><br>a}{\left(\mathrm{\Delta <br><br>}\right)<br><br>\frac{1}{2}}$$\mathrm{\Delta <br><br>}=\frac{n_1^2-n_2^2}{2<br><br>\text{\hspace{1em}<br><br>}<br><br>n_1^2}$

where;

a=radius of the core of the optical fiber

n₁=core refractive index

n₂=cladding refractive index.

6. A fiber optic microbend sensor according to claim 4, wherein each flexible element is prepared from a material selected from the group consisting of:

a moldable plastic;

micromachined silicon;

an elastomer; and

silica fiber.

7. A fiber optic microbend sensor according to claim 4, wherein the sensor is encapsulated in a material having mechanical properties that are different from those of the flexible elements.

8. A fiber optic microbend sensor according to claim 4, wherein the sensor is encased in a protective covering.

9. A fiber optic microbend sensor according to claim 8, wherein the protective covering is a vacuum bag.

10. A fiber optic microbend sensor according to claim 4, wherein the optical fiber is a single mode optical fiber and wherein each upper bending element grid and each lower bending element grid each comprise a plurality of flexible elements, each flexible element is spaced apart by a periodic distance Λ

, where 10 μ

m≦

Λ

≦

1500 μ

m.

11. A fiber optic microbend sensor array comprising a plurality of flexible microbend devices attached to an optical fiber, wherein each flexible microbend device comprises:

an upper bending element grid having at least one upper flexible element and wherein at least one upper interlocking member is positioned at an end of each upper flexible element;

a lower bending element grid having at least one lower flexible element and wherein at least one lower interlocking member is positioned at an end of each lower flexible element; and

wherein each upper interlocking member mates with each respective lower flexible element and each lower interlocking member mates with each respective upper flexible element, wherein the upper bending element grid alternately engages each flexible element of the lower bending element grid and wherein the lower bending element grid alternately engages each flexible element of the upper bending element grid to secure the upper bending element grid to the lower bending element grid.

12. A fiber optic microbend sensor comprising:

a flexible microbend device comprising an upper bending element grid having at least one flexible element; and

a lower bending element grid having at least one flexible element and wherein each flexible element comprises a polyurethane elastomer;

an optical fiber positioned between each flexible element of the upper bending element grid and each flexible element of the lower bending element grid; and

wherein each flexible element of the upper bending element grid alternately engages each flexible element of the lower bending element grid to form a sensor.

13. A fiber optic microbend sensor comprising:

a flexible microbend device comprising an upper bending element grid having at least one flexible element; and

a lower bending element grid having at least one flexible element;

an optical fiber positioned between each flexible element of the upper bending element grid and each flexible element of the lower bending element grid; and

wherein each flexible element of the upper bending element grid alternately engages each flexible element of the lower bending element grid to form a sensor, wherein the sensor is encapsulated in a material having mechanical properties that are different from those of the flexible elements and wherein the encapsulated material is selected from the group consisting of;

silicone RTV;

UV-cured epoxy;

an elastomer; and

polyurethane.

14. A fiber optic microbend sensor comprising:

a flexible microbend device comprising an upper bending element grid having at least one upper flexible element and wherein at least one upper interlocking member is positioned at an end of each upper flexible element; and

a lower bending element grid having at least one lower flexible element and wherein at least one lower interlocking member is positioned at an end of each lower flexible element;

an optical fiber positioned between each upper flexible element of the upper bending element grid and each lower flexible element of the lower bending element grid;

wherein each upper interlocking member mates with each respective lower flexible element and each lower interlocking member mates with each respective upper flexible element, wherein the upper bending element grid alternately engages each flexible element of the lower bending element grid and wherein the lower bending element grid alternately engages each flexible element of the upper bending element grid to secure the upper bending element grid to the lower bending element grid to form a sensor;

an optical coupler having a first end coupled to the optical fiber;

a light source coupled to a second end of the optical coupler;

a detector coupled to a third end of the optical coupler; and

a reflector positioned at an end of the optical fiber opposite from the light source.

15. A fiber optic microbend sensor according to claim 14, further comprising a fused, biconical, tapered device disposed between the optical coupler and the detector, wherein the fused, biconical, tapered device separates high and low order modes from an optical signal.

16. A method for measuring stress of force between two objects, the method comprising the steps of:

a) providing a fiber optic microbend sensor comprising;

a flexible microbend device comprising an upper bending element grid having at least one upper flexible element and wherein at least one upper interlocking member is positioned at an end of each upper flexible element; and

a lower bending element grid having at least one lower flexible element and wherein at least one lower interlocking member is positioned at an end of each lower flexible element;

an optical fiber positioned between each upper flexible element of the upper bending element grid and each lower flexible element of the lower bending element grid;

wherein each upper interlocking member mates with each respective lower flexible element and each lower interlocking member mates with each respective upper flexible element, wherein the upper bending element grid alternately engages each flexible element of the lower bending element grid and wherein the lower bending element grid alternately engages each flexible element of the upper bending element grid to secure the upper bending element grid to the lower bending element grid to form a sensor;

an optical coupler having a first end coupled to the optical fiber;

a light source coupled to a second end of the optical coupler;

a detector coupled to a third end of the optical coupler; and

a reflector positioned at an end of the optical fiber opposite from the light source;

b) attaching the fiber optic microbend sensor to a surface of a structure;

c) introducing optical power to the fiber optic microbend sensor; and

d) monitoring reflected light with the detector.

17. A method for measuring stress or strain of a material, the method comprising the steps of:

a) providing a fiber optic microbend sensor comprising;

a flexible microbend device comprising an upper bending element grid having at least one upper flexible element and wherein at least one upper interlocking member is positioned at an end of each upper flexible element; and

a lower bending element grid having at least one lower flexible element and wherein at least one lower interlocking member is positioned at an end of each lower flexible element;

an optical fiber positioned between each upper flexible element of the upper bending element grid and each lower flexible element of the lower bending element grid;

wherein each upper interlocking member mates with each respective lower flexible element and each lower interlocking member mates with each respective upper flexible element, wherein the upper bending element grid alternately engages each flexible element of the lower bending element grid and wherein the lower bending element grid alternately engages each flexible element of the upper bending element grid to secure the upper bending element grid to the lower bending element grid to form a sensor;

an optical coupler having a first end coupled to the optical fiber;

a light source coupled to a second end of the optical coupler;

a detector coupled to a third end of the optical coupler; and

a reflector positioned at an end of the optical fiber opposite from the light source;

b) embedding the fiber optic microbend sensor in a host material;

c) introducing optical power to the fiber optic microbend sensor; and

d) monitoring reflected light with the detector.