Axial bearing wear detector device for canned motor

• US 6,429,781 B2
• Filed: 02/13/2001
• Issued: 08/06/2002
• Est. Priority Date: 02/14/2000
• Status: Expired due to Fees

• Current Assignee: Kabushiki Kaisha Teikoku Denki Seisakusho
• Original Assignee: Kabushiki Kaisha Teikoku Denki Seisakusho
• Inventors: Nii, Takashi, Abe, Masaru, Misato, Hisashi
• Primary Examiner(s): TRIEU, VAN THANH
• Application Number:
  US09/782,657
• Publication Number:
  US 20010013727A1
• Time in Patent Office: 539 Days
• Field of Search: 340/682, 340/679, 340/686.3, 340/815.45, 340/815.58, 324/207.15, 324/207.16, 324/207.17, 324/207.18, 324/207.2, 324/207.22, 324/207.23, 318/647
• US Class Current: 340/686.3
• CPC Class Codes: F16C 17/24 with devices affected by abnormal or undesired positions, e.g. for preventing overheating, for safety
• CPC Class Codes: G01M 13/04 Bearings
• CPC Class Codes: H02K 11/20 for measuring, monitoring, testing, protecting or switching rectifiers H02K11/04; power electronics H02K11/33
• CPC Class Codes: H02K 11/33 Drive circuits, e.g. power electronics H02K11/38 takes precedence
• CPC Class Codes: H02K 11/35 Devices for recording or transmitting machine parameters, e.g. memory chips or radio transmitters for diagnosis
• CPC Class Codes: H02K 5/128 using air-gap sleeves or air-gap discs
• CPC Class Codes: H02K 5/167 using sliding-contact or spherical cap bearings

Abstract

Axial bearing wear in a motor is determined by differencing signals from special coils in the two ends of the motor stator. The signals on the two coils vary in opposite directions with axial displacement of the motor rotor. A dead zone circuit suppresses output when the axial displacement of the rotor is within the normal range of play for the rotor of the particular motor. When the axial displacement exceeds the normal range, the output actuates an indicator in relation to the magnitude of the displacement in excess of the normal range. Sequential LED indicators indicate both magnitude and direction of excess displacement. An analog meter is also disclosed which indicates only the magnitude of the excess displacement.

Claims

1. An axial bearing wear detector for motor comprising:

said motor being of a type having a rotor rotatable within a stator;

said rotor having a first amount of permitted axial motion in a first direction and a second amount of permitted motion in a second direction, motion exceeding said first and second amounts of axial motion reoresenting wear;

means for sensing a first axial position of said rotor in said first direction to produce a first axial position signal;

means for sensing a second axial position in said second direction to produce a second axial position signal;

first means for adjusting a first reference signal to a value related to said first axial position signal representing said first amount of permitted motion in said first direction;

first means for energizing a first wear indicator only when said first axial position signal exceeds said first reference signal whereby said first wear indicator is energized only when wear permits said axial position to exceed said first amount of permitted axial motion;

second means for adjusting a second reference signal to a value related to said second axial position signal representing said second amount of permitted motion in said second direction;

second means for energizing a second wear indicator only when said second axial position signal exceeds said reference signal whereby said second wear indicator is energized only when wear permits said axial position to exceed said second amount of permitted axial permit axial motion;

a dead-zone indicator; and

means for energizing said dead-zone indicator only when neither said first wear indicator and said second wear indicator remain de-energized.

2. An axial bearing wear detector according to claim 1, wherein:

said first wear indicator includes at least a first two wear indicators;

means for energizing a first of said first two wear indicators during bearing wear over a first range of axial motion in said first direction;

means for energizing a second of said first two wear indicators during bearing wear over a second range of motion in said second direction exceeding said first range of axial motion;

said second wear indicator includes at least a second two wear indicaors;

means for energizing a first of said second two wear indicators during bearing wear over a third range of axial motion in said second direction; and

means for energizing a second of said second two wear indicators during bearing wear over a fourth range of axial motion in said second direction exceeding said third range of axial motion in said second direction.

3. An axial bearing wear detector according to claim 2, wherein said first two wear indicators said second two wear indicators and said dead zone indicator are LEDs