Magnetic flow sensor and method

• US 6,431,011 B1
• Filed: 03/28/2001
• Issued: 08/13/2002
• Est. Priority Date: 11/02/2000
• Status: Expired due to Fees

• Current Assignee: ONICON, Inc. (TASI Holdings, Inc.)
• Original Assignee: Murray F. Feller
• Inventors: Feller, Murray F.
• Primary Examiner(s): Fuller, Benjamin R.
• Assistant Examiner(s): THOMPSON, JEWEL VERGIE
• Application Number:
  US09/820,057
• Publication Number:
  US 20020050175A1
• Time in Patent Office: 503 Days
• Field of Search: 738/611.3, 738/611.1, 738/611--86, 731/55
• US Class Current: 73/861.12
• CPC Class Codes: G01F 1/584 constructions of electrodes, accessories therefor
• CPC Class Codes: G01F 1/586 constructions of coils, magnetic circuits, accessories therefor G01F1/582 takes precedence; magnet; inductances; transformers; selection of materials for their magnetic properties per se H01F
• CPC Class Codes: G01F 1/588 combined constructions of electrodes, coils or magnetic circuits, accessories therefor
• CPC Class Codes: G01F 1/60 Circuits therefor

Abstract

A magnetic flow sensor is configured to compensate for electrode related drifts by connecting the electrodes either to each other or to a reference voltage during most of an operating duty cycle. Some versions of the invention use multiple sensing heads in a single sensor to increase the magnitude of the flow related signal, either by interconnecting ones of the electrodes or by externally summing the signals. Additionally, some versions of the sensor can be used with weakly electrically conducting flow conduits, such as blood vessels.

Claims

1. A flow sensor for measuring a flow rate component, along a selected direction, of a fluid flowing in a flow direction relative to a sensing head, the sensor comprising:

at least one stationary magnet arranged to have its magnetic axis generally orthogonal to the flow direction and to the selected direction;

at least one pair of electrodes wetted by the fluid when it is present, the electrodes of the at least one pair thereof spaced apart from one another along a line generally orthogonal to both the selected direction and to the magnetic axis;

at least one switching device having at least two states, the switching device, when in the first state, directly electrically connecting each electrode to a respective reference voltage;

the switching device, when in a second state, connecting a voltage measurement circuit between an electrode of the at least one pair thereof and that other electrode with which it is paired;

wherein the voltage measurement circuit is adapted to measure a voltage between the electrodes of the at least one pair thereof and to provide therefrom an output representative of the flow rate component.

2. The flow sensor of claim 1 wherein the reference voltage for each of the electrodes is an electric ground.

3. The flow sensor of claim 1 further comprising means to vary at least one respective reference voltage responsive to a flow output.

4. The flow sensor of claim 1 wherein the at least one switching device has a third state wherein it connects an AC signal source between the two electrodes of the at least one pair thereof.

5. The flow sensor of claim 1 wherein the at least one pair of electrodes comprises one pair of arrays of electrodes spaced apart from each other, and wherein the switching device is adapted to sequentially connect the voltage measurement circuit between a selected electrode and each of the other electrodes from which it is spaced apart.

6. The flow sensor of claim 1 further comprising a timing generator adapted to control the at least one switching device to repeatedly switch between the first and the second states so that the switching device is in the first state most of the time.

7. The flow sensor of claim 1 wherein the at least one magnet comprises at least one pair of magnets respectively associated with each pair of electrodes.

8. The flow sensor of claim 1 comprising at least two pairs of electrodes spaced apart along the flow direction and aligned with respect to the at least one magnet so that a magnetic field from the at least one magnet is in the same direction adjacent each of the pairs of electrodes and wherein one of the electrodes of each pair thereof is connected to a respective electrode of another pair thereof whereby the voltage measurement circuit is adapted to measure a sum of the voltages associated with the respective electrode pairs.

9. The flow sensor of claim 1 comprising two pairs of electrodes spaced apart from each other along the flow direction and aligned with respect to the at least one magnet so that a magnetic field from the at least one magnet is in a first direction adjacent a first of the electrode pairs and in the opposite direction adjacent the second of the electrode pairs, and wherein the voltage measurement circuit is adapted to separately measure the voltage between each of the two pairs of electrodes and to provide the output representative of the flow rate responsive to a sum of the measured voltages.

10. A flow sensor for measuring a flow rate at which a fluid flows, the sensor comprising:

at least one stationary magnet arranged to have a magnetic axis generally orthogonal to a direction in which the fluid flows adjacent the at least one magnet;

at least two pairs of electrodes wetted by the fluid when it is present, the two electrodes of each of the at least two pairs spaced apart from one another along a respective line generally orthogonal to both the direction in which the fluid flows between them and to the magnetic axis;

the two pairs of electrodes spaced apart from each other along the flow direction;

at least one switching device for switching each of the at least two pairs of electrodes between a respective open circuit state in which a respective voltage between the electrodes of the respective pair thereof is representative of the fluid flow and a closed circuit state in which each of the electrodes of the respective pair thereof is directly electrically connected to one of a respective reference voltage and that electrode with which the each of the electrodes is paired; and

a voltage measurement circuit connected by the at least one switching device to each of the pairs of electrodes when that pair of electrodes is in its respective open circuit state.

11. The flow sensor of claim 10 wherein, in the respective closed state, each of the electrodes is shorted to that other electrode with which it is paired.

12. The flow sensor of claim 10 wherein, in the respective closed state, each of the electrodes is connected to a respective reference potential.

13. The flow sensor of claim 10 wherein the at least one magnet comprises at least one pair of permanent magnets respectively associated with each pair of electrodes.

14. The flow sensor of claim 10 wherein the at least two pairs of electrodes are aligned with respect to the at least one magnet so that a magnetic field from the at least one magnet is in the same direction adjacent each of the pairs of electrodes, and wherein one electrode of the first pair thereof is connected to a respective electrode of the second pair thereof so that the voltage measurement circuit is adapted to measure a sum of the voltages associated with the respective electrode pairs.

15. The flow sensor of claim 10 comprising two pairs of electrodes aligned with respect to the at least one magnet so that a magnetic field from the at least one magnet is oppositely directed adjacent respective electrode pairs, and wherein the voltage measurement circuit is adapted to separately measure the voltage between each of the respective pairs of electrodes and to provide the output representative of the flow rate responsive to a sum of the measured voltages.

16. The flow sensor of claim 10 wherein the switching device is adapted to switch all of the electrode pairs into the respective open circuit state simultaneously.

17. The flow sensor of claim 10 wherein the switching device is adapted to switch each of the respective electrode pairs into the respective open circuit state sequentially.

18. A method of operating a magnetic flow sensor in which a fluid flows in a flow direction orthogonal to a magnetic field, the flow sensor comprising at least one pair of electrodes spaced apart from each other along a selected direction orthogonal to the magnetic field, the flow sensor further comprising at least one voltage measurement circuit for measuring an electric voltage between the at least one pair of electrodes, the electric voltage proportional to a component of the flow rate that is orthogonal to both the selected direction and to the magnetic field, the method comprising the steps of:

operating at least one electric switching device to switch, for a first selected interval, each of the at least one pair of electrodes into a closed circuit state in which the each of the electrodes is directly electrically connected to one of a respective reference voltage and that electrode with which the each of the electrodes is paired;

operating the at least one electric switching device to connect, for a second selected interval each of the at least one pair of electrodes to a voltage measurement circuit; and

measuring the electric voltage during the second selected interval.

19. The method of claim 18 further comprising a step of operating the at least one electric switching device to connect, for a third selected interval, an AC signal source between each of the at least one pair of electrodes.

20. The method of claim 18 wherein the at least one pair of electrodes comprises a pair of arrays of electrodes and wherein during the second interval the switching device sequentially connects an electrode of a first array thereof to each of the electrodes of the second array thereof.

21. The method of claim 18 wherein the selected direction is orthogonal to the flow direction, and wherein the flow sensor comprises at least two pairs of electrodes spaced apart along the flow direction, and wherein one electrode of the first pair thereof is connected to a respective electrode of the second pair thereof so that the step of measuring the electric voltage comprises measuring a sum of voltages between each of the pairs of electrodes.

22. The method of claim 18 wherein the selected direction is orthogonal to the flow direction, and wherein the flow sensor comprises two pairs of electrodes spaced apart from each other along the flow direction, and wherein the step of measuring the respective voltage during the respective second interval is followed by a step of adding the measured voltages from the two pairs of electrodes.

23. A flow sensor for measuring a flow rate at which a fluid flows through a tube having a weakly electrically conductive wall, the sensor comprising:

a housing having an external concave surface shaped so as to receive the tube;

at least one permanent magnet fixedly disposed in the housing so that its magnetic axis is generally orthogonal to a direction of flow through the tube when the tube is received in the housing;

at least one pair of electrodes spaced apart on the external concave surface of the housing so as to contact an external surface of the tube when the tube is received in the housing and so that a line between the two electrodes making up the at least one pair thereof is generally orthogonal to both the direction of flow in the tube and the magnetic axis;

at least one switching device disposed in the housing, the switching device for switching each of the pairs of electrodes between a respective open circuit state in which a voltage between the electrodes of the respective pair thereof is representative of the fluid flow and a closed circuit state in which each of the electrodes is directly electrically connected to one of a respective reference voltage and that electrode with which the each of the electrodes is paired; and

a voltage measurement circuit disposed in the housing, the voltage measurement circuit for

measuring the respective voltage representative of the flow rate.

24. The flow sensor of claim 23 further comprising a power supply disposed in the housing, the power supply connected so as to provide electric power to the switching device and the measurement circuit.

25. The flow sensor of claim 23 further comprising a communication circuit disposed in the housing, the communication circuit adapted to receive an output from the measurement circuit.

26. The flow sensor of claim 23 comprising at least two pairs of electrodes spaced out along the tube.

27. The flow sensor of claim 23 wherein the housing comprises a major member and a cap member, the cap member having at least one cap permanent magnet disposed therein, the cap permanent magnet arranged so that the cap and the major member are magnetically attracted so as to capture the tube between them.

28. Apparatus for measuring a flow rate of a fluid in a tube, the apparatus comprising:

at least two pairs of electrodes spaced apart a selected distance along the tube, each of the electrodes wetted by the fluid when the fluid is in the tube, each of the electrodes spaced apart from that other electrode with which it is paired along a line generally orthogonal to the tube;

at least two stationary magnets spaced apart by the selected distance along the tube so that at least one magnet is respectively adjacent each pair of electrodes, each of the at least two magnets for providing a respective magnetic field orthogonal both to the tube and to the respective line along which the two electrodes of the adjacent pair thereof are spaced;

a piece of ferromagnetic material extending the selected distance along the tube so as to extend between two of the at least two magnets; and

at least one voltage measurement circuit for measuring a voltage difference between each of the electrodes and that other electrode with which it is paired.

29. The apparatus of claim 28 wherein each of the at least two magnets is a respective permanent magnet and wherein the at least two permanent magnets are arranged so that the magnetic field from a first of the at least two magnets has a polarity opposite to that of the magnetic field from a second of the at least two magnets.

30. The apparatus of claim 28 wherein each of the at least two magnets is a respective electromagnet and wherein the at least two electromagnets are wound so that the polarity of the magnetic field from a first of the at least two magnets is opposite to that of the magnetic field from a second of the at least two magnets.

31. The apparatus of claim 28 further comprising a switching device adapted to switch each of the at least two pairs of electrodes between a respective open circuit state in which a voltage between the electrodes of the respective pair thereof is representative of the fluid flow and a closed circuit state in which each of the electrodes is connected to one of a respective reference voltage and that electrode with which the each of the electrodes is paired.