Stackable archive container

• US 6,431,436 B1
• Filed: 09/20/2000
• Issued: 08/13/2002
• Est. Priority Date: 02/19/1998
• Status: Expired due to Fees

• Current Assignee: Wilhelmus Johannes Albertus Antonius Evers
• Original Assignee: Wilhelmus Johannes Albertus Antonius Evers
• Inventors: Evers, Wilhelmus Johannes Albertus Antonius
• Primary Examiner(s): Elkins, Gary E.
• Application Number:
  US09/622,529
• Time in Patent Office: 692 Days
• Field of Search: 229/120.01, 229/915, 220/23.4, 220/23.6, 493/84, 493/114, 493/115, 312/108, 312/111, 206/503, 206/504, 206/509, 206/821, 414/802
• US Class Current: 229/120.01
• CPC Class Codes: B65D 21/0201 stackable or joined together side-by-side
• CPC Class Codes: B65D 21/0224 Auxiliary removable stacking elements other than covers
• CPC Class Codes: B65D 21/023 Closed containers provided with local cooperating elements in the top and bottom surfaces, e.g. projection and recess B65D21/0223 takes precedence
• CPC Class Codes: B65D 5/006 Separate corner posts and like elements B65D5/0065 takes precedence
• CPC Class Codes: B65D 5/443 Integral reinforcements, e.g. folds, flaps double walls B65D5/02
• CPC Class Codes: B65D 5/448 Metal or wire reinforcements
• CPC Class Codes: B65D 5/48046 Plain strips not fixed by gluing or other fastening elements B65D5/48048 takes precedence
• CPC Class Codes: Y10S 206/821 Stacking member
• CPC Class Codes: Y10S 229/915 Stacking feature

Abstract

A stackable archive container (10) is formed from a cardboard sheet, and comprises, when in the stacked state, two side walls (14, 16), a top wall (18), a bottom wall (20) and a rear wall (12), with a closure flap (22) being hinged to the top or bottom wall. Reinforcing bars (41; 58; 64) are provided on the vertical side edges of the side walls and/or the back wall. The bars are typically extruded from aluminum, and have a U-shaped profile that extends the length of the side edges of the side and/or back walls, and embraces the side edges in a snug push fit. The reinforcing bars may have a U-, H- and/or W-configuration. The profiles enable the stacking height of the containers to be increased, and also serve to interconnect adjacent containers.

Claims

1. A stackable archive container folded from a cardboard blank of a predetermined thickness and for being stacked next to and joined to vertical side edges of adjacent containers, the archive container comprising:

a pair of side walls, a top wall, a bottom wall and a rear wall, wherein rigid reinforcing bars are fitted to vertical side edges of the side walls and/or the rear wall at comers of the archive container, with the reinforcing bars extending the length of the side edges of the archive container and each of the bars having a least one or more U-shaped profiles for snugly embracing the side edges in a push fit, and the one or more U-shaped profiles of the reinforcing bars are configured to reinforce and to join together the vertical side edges of the adjacent containers.

2. A stackable archive container according to claim 1, wherein for each of the one or more U-shaped profiles, at least one of opposed inner surfaces of legs of the U-shaped profile are formed with wall-gripping ribs extending in the longitudinal direction of the bar for penetrating into outer surfaces of the cardboard to enhance a connection between the rib and the cardboard.

3. A stackable archive container according to claim 2, wherein the ribs have a sawtooth profile arranged so that a surface of each rib directed towards an opening of the U-shaped profile defines a shallow angle of 20°

to 40°

relative to the leg from which the ribs extend.

4. A stackable archive container according to claim 1, wherein the reinforcing bars include reinforcing bars having a single U-shaped profile sized to accommodate a double wall thickness of cardboard in a push fit.

5. A stackable archive container according to claim 4, wherein one of the side walls is the double wall thickness of cardboard, and the other of the side walls is a double wall thickness of cardboard.

6. A stackable archive container according to claim 4, wherein the archive container is a first container, the adjacent containers includes a second container, and the first container is in combination with the second container, and wherein the double wall thickness of cardboard includes one of the side walls of the first container and a side wall of the second container, and the U-shaped profile embraces the double wall thickness of cardboard so that the first container and the second container are joined side-by-side.

7. A stackable archive container according to claim 4, wherein the archive container is a first container, the adjacent containers includes a second container, and the first container is in combination with the second container, and wherein the double wall thickness of cardboard includes one of the rear walls of the first container and a rear wall of the second container, and the U-shaped profile embraces the double wall thickness of cardboard so that the first container and the second containers are joined back-to-back.

8. A stackable archive container according to claim 1, wherein the reinforcing bars include reinforcing bars having a double U-shaped profile in a side-by-side W-configuration, for allowing side walls of the adjacent containers to be connected, while simultaneously being reinforced.

9. A stackable archive container according to claim 8, with the side walls of the archive container having a double wall thickness, and each of the U-shaped profiles are sized to accommodate the side edges of the side walls of the archive container in a push fit.

10. A stackable archive container according to claim 1, wherein the archive container is a first container, the first container is in combination with three of the adjacent containers, and the reinforcing bars include bars having a double U-shaped profile in a back-to-back H-configuration for allowing the first container to be connected to the three of the adjacent containers at the side edges of their rear walls, while simultaneously being reinforced for stacking.

11. A combination according to claim 10, wherein each of the rear walls have a single wall thickness, and each of the double U-shaped profiles are arranged to accommodate the rear adjacent walls of a pair of containers, which are selected from a group consisting of the first container and the three of the adjacent containers, in a back-to-back configuration.

12. A stackable archive container according to claim 1 wherein the archive container is one of a plurality of archive containers that are alike and in combination with one another, each of the archive containers is formed with a front closure flap hinged to the top or bottom walls and with complementary aligning formations, and the aligning formations are for allowing the archive containers to be aligned when stacked on top of one another such that the reinforcing bars in the aligned stack define rigid co-linear reinforcing arrays allowing an overall height of the stack to be increased.

13. A stackable archive container according to claim 1 wherein the reinforcing bars are extruded from aluminum.

15. A method according to claim 11, further comprising repeating the steps of claim 14 to create additional layers of the container that are stacked on top of one another in an aligned configuration such that the reinforcing bars in the aligned stack define rigid co-linear reinforcing arrays allowing an overall height of the stack to be increased.

14. A method of assembling and arranging multiple stackable archive containers, comprising the steps of:

forming each of the containers by folding the container from a cardboard blank to provide a pair of side walls, a top wall, a bottom and a rear wall;

fitting rigid reinforcing bars to some of vertical side edges of the side walls and/or the rear walls at comers of the containers, the reinforcing bars extending the length of the side edges and each of the bars having at least one U-shaped profile for snugly embracing the side edges in a push fit; and

joining together the containers along other of their vertical side edges using the one or more U-shaped profiles of the reinforcing bars to embrace the other of the vertical side edges in a push fit, to form a layer of the containers that are adjacent and connected.