Inflatable side curtain with tensioning device

• US 6,431,588 B1
• Filed: 09/07/2000
• Issued: 08/13/2002
• Est. Priority Date: 09/07/2000
• Status: Expired due to Term

• Current Assignee: TRW Vehicle Safety Systems Incorporated (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Original Assignee: TRW Vehicle Safety Systems Incorporated (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Inventors: Campbell, Douglas P., Bayley, Gregory S.
• Primary Examiner(s): CULBRETH, ERIC D
• Application Number:
  US09/657,059
• Time in Patent Office: 705 Days
• Field of Search: 280/730.2, 280/730.1, 280/749, 280/751, 280/753
• US Class Current: 280/730.2
• CPC Class Codes: B60R 2021/23386 External tether means
• CPC Class Codes: B60R 21/232 Curtain-type airbags deploying mainly in a vertical direction from their top edge
• CPC Class Codes: B60R 22/1952 Transmission of tensioning power by cable; Return motion locking means therefor

Abstract

Apparatus (10) for helping to protect an occupant of a vehicle (12) that has a side structure (16) and a roof (18) includes an inflatable vehicle occupant protection device (14) inflatable between the side structure and a vehicle occupant. A first tensioning device (70) is actuatable to move a piston (124) from a first position towards a second position in a cylinder (122). A first flexible elongated member (72) has a first (74) end connected to the vehicle side structure (16), an opposite second end (80) connected to the piston (124), and an intermediate portion (82) that extends through the inflatable device (14). When the first tensioning device (70) is actuated, the piston (124) moves the second end (80) in a first direction, which tensions the first member (72) and helps to move the inflatable device (14) towards the deployed position. The inflatable device (14) resists movement of the piston (124) in the first direction. The resistance increases to a point at which the resistance prevents movement of the piston (124) towards the second position.

Claims

1. Apparatus for helping to protect an occupant of a vehicle that has a side structure and a roof, said apparatus comprising:

an inflatable vehicle occupant protection device that is inflatable away from the vehicle roof into a deployed position between the side structure of the vehicle and a vehicle occupant;

an inflation fluid source that is actuatable to provide inflation fluid for inflating said inflatable vehicle occupant protection device;

a first tensioning device comprising a cylinder, a piston that is slidable in said cylinder, and a fluid source actuatable to provide fluid for moving said piston from a first position towards a second position in said cylinder; and

a first flexible elongated member having a first end connected to the vehicle side structure and an opposite second end connected to said piston, said first flexible elongated member having an intermediate portion between said first and second ends extending through said inflatable vehicle occupant protection device,

said fluid source when actuated moving said piston in a first direction towards said second position, said tensioning device tensioning said first flexible elongated member and helping to move said inflatable vehicle occupant protection device towards said deployed position,

said inflatable vehicle occupant protection device providing resistance to movement of said piston in said first direction towards said second position, said resistance increasing to a point at which said resistance prevents movement of said piston towards said second position.

2. Apparatus as defined in claim 1, wherein said inflatable vehicle occupant protection device is an inflatable curtain having a stored position extending along the side structure adjacent the vehicle roof, said inflatable curtain moving from stored position to said deployed position when said inflatable curtain is inflated.

3. Apparatus as defined in claim 1, wherein said first tensioning device blocks movement of said piston in a direction opposite said first direction.

4. Apparatus as defined in claim 1, further comprising a second tensioning device connected to said inflatable vehicle occupant protection device, said second tensioning device tensioning said inflatable vehicle occupant protection device in a second direction, different than said first direction, and helping to move said inflatable vehicle occupant protection device towards said deployed position.

5. Apparatus as defined in claim 4, wherein said second tensioning device comprises a cylinder, a piston that is slidable in said cylinder, and a fluid source actuatable to provide fluid for moving said piston in said second direction from a first position towards a second position in said cylinder, said inflatable vehicle occupant protection device being connected to said piston.

6. Apparatus as defined in claim 5, wherein said apparatus further includes a second flexible elongated member for connecting said second tensioning device to said inflatable vehicle occupant protection device, said second flexible elongated member having a first end connected to said inflatable vehicle occupant protection device and an opposite second end connected to said piston of said second tensioning device, said piston of said second tensioning device moving in said second direction when said second tensioning device is actuated, said second tensioning device tensioning said inflatable vehicle occupant protection device in said second direction and blocking movement of said piston of said second tensioning device in a direction opposite said second direction.

7. Apparatus as defined in claim 6, wherein said inflatable vehicle occupant protection device resists movement of said piston of said second tensioning device in said second direction toward said second position, said resistance increasing as said inflatable vehicle occupant protection device is inflated to a point at which said resistance prevents further movement of said piston of said second tensioning device towards said second position.

8. Apparatus as defined in claim 7, wherein said inflatable vehicle occupant protection device has a perimeter at least partially defined by upper and lower edges of said inflatable vehicle occupant protection device and front and rear portions spaced apart horizontally along said upper and lower edges.

9. Apparatus as defined in claim 8, wherein said first direction is generally downward and forward in the vehicle, and said second direction is generally downward and rearward in the vehicle.

10. Apparatus as defined in claim 8, wherein said first flexible elongated member extends through said inflatable vehicle occupant protection device at a location on said front portion adjacent said lower edge of said inflatable vehicle occupant protection device, and said second flexible elongated member is connected to said inflatable vehicle occupant protection device at a location on said rear portion adjacent said lower edge of said inflatable vehicle occupant protection device.

11. Apparatus as defined in claim 8, wherein said front portion of said inflatable vehicle occupant protection device is at least partially defined by a front edge of said inflatable vehicle occupant protection device extending between said upper and lower edges of said inflatable vehicle occupant protection device, and said rear portion of said inflatable vehicle occupant protection device is at least partially defined by a rear edge of said inflatable vehicle occupant protection device extending between said upper and lower edges of said inflatable vehicle occupant protection device.

12. Apparatus as defined in claim 11, wherein said first flexible elongated member extends through said inflatable vehicle occupant protection device at a location adjacent an intersection of said front edge and said lower edge of said inflatable vehicle occupant protection device, and said second flexible elongated member is connected to said inflatable vehicle occupant protection device at a location adjacent an intersection of said rear edge and said lower edge of said inflatable vehicle occupant protection device.

13. Apparatus as defined in claim 12, further comprising a third tensioning device connected to said inflatable vehicle occupant protection device at a location between said front and rear portions of said inflatable vehicle occupant protection device adjacent said lower edge of said inflatable vehicle occupant protection device, said third tensioning device tensioning said inflatable vehicle occupant protection device in a third direction towards said deployed position.

14. Apparatus as defined in claim 13, wherein said third tensioning device is connected to the vehicle at a location on or near a B pillar of the vehicle.

15. Apparatus as defined in claim 13, wherein said third tensioning device comprises a cylinder, a piston that is slidable in said cylinder, and a fluid source actuatable to provide fluid for moving said piston in said third direction from a first position towards a second position in said cylinder, said inflatable vehicle occupant protection device being connected to said piston.

16. Apparatus as defined in claim 15, wherein said apparatus further includes a third flexible elongated member for connecting said third tensioning device to said inflatable vehicle occupant protection device, said third flexible elongated member having a first end connected to said inflatable vehicle occupant protection device and an opposite second end connected to said piston of said third tensioning device, said piston of said third tensioning device moving in said third direction when said third tensioning device is actuated, said third tensioning device tensioning said inflatable vehicle occupant protection device in said third direction and blocking movement of said piston of said third tensioning device in a direction opposite said third direction.

17. Apparatus as defined in claim 16, wherein said inflatable vehicle occupant protection device resists movement of said piston of said third tensioning device in said third direction toward said second position by applying force to said third flexible elongated member, said resistance increasing as said inflatable vehicle occupant protection device is inflated to a point at which said resistance prevents further movement of said piston of said third tensioning device towards said second position.

18. Apparatus as defined in claim 17, wherein said third direction is generally downward in the vehicle.

19. Apparatus as defined in claim 4, wherein said second tensioning device is connected to the vehicle at a location on or near a C pillar of the vehicle.

20. Apparatus as defined in claim 1, wherein said first tensioning device is connected to the vehicle at a location on or near an A pillar of the vehicle.

21. Apparatus as defined in claim 1, further including a fill tube having a portion located in said inflatable vehicle occupant protection device, said inflation fluid source being in fluid communication with said fill tube, said inflation fluid source, when actuated, providing inflation fluid to said fill tube, said fill tube directing said inflation fluid into said inflatable vehicle occupant protection device to inflate said inflatable vehicle occupant protection device.

22. Apparatus as defined in claim 1, wherein said inflatable vehicle occupant protection device when inflated extends along the side structure of the vehicle between an A pillar and a C pillar of the vehicle.

23. Apparatus as defined in claim 1, wherein said inflatable vehicle occupant protection device, when inflated, overlies at least a portion of an A pillar, a B pillar and a C pillar of the vehicle.

24. Apparatus as defined in claim 1, further comprising a sensor for sensing a vehicle condition for which deployment of said inflatable vehicle occupant protection device is desired, said sensor actuating said inflation fluid source to provide inflation fluid to inflate said inflatable vehicle occupant protection device.

25. Apparatus as defined in claim 1, wherein said inflation fluid source comprises an inflator that is actuatable to inflate said inflatable vehicle occupant protection device.

26. Apparatus as defined in claim 1, wherein said resistance prevents movement of said piston towards said second position before said piston reaches said second position.

27. Apparatus as defined in claim 1, wherein said inflatable vehicle occupant protection device resists movement of said piston in said first direction by applying force to said intermediate portion of said first flexible elongated member.

28. Apparatus as defined in claim 1, wherein said fluid source is actuated when said inflation fluid source is actuated.

29. Apparatus for helping to protect an occupant of a vehicle that has a side structure and a roof, said apparatus comprising:

an inflatable vehicle occupant protection device that is inflatable away from the vehicle roof into a deployed position between the side structure of the vehicle and a vehicle occupant;

an inflation fluid source that is actuatable to provide inflation fluid for inflating said inflatable vehicle occupant protection device;

a first tensioning device connected to said inflatable vehicle occupant protection device at a first location on said inflatable vehicle occupant protection device, said first tensioning device comprising a first flexible elongated member and first tensioning mechanism for tensioning said first flexible elongated member, said first flexible elongated member having a first end connected to the vehicle side structure and an opposite second end connected to said first tensioning mechanism, said first flexible elongated member having an intermediate portion between said first and second ends extending through said inflatable vehicle occupant protection device, said first tensioning mechanism tensioning said first flexible elongated member in a first direction to tension said inflatable vehicle occupant protection device towards said deployed position when said first tensioning device is actuated, said first tensioning device resisting movement of said inflatable vehicle occupant protection device in a direction generally opposite said first direction; and

a second tensioning device connected to said inflatable vehicle occupant protection device at a second location on said inflatable vehicle occupant protection device, said second tensioning device tensioning said inflatable vehicle occupant protection device in a second direction, different than said first direction, towards said deployed position, said second tensioning device resisting movement of said inflatable vehicle occupant protection device in a direction generally opposite said second direction.

30. Apparatus as defined in claim 29, wherein said inflatable vehicle occupant protection device is an inflatable curtain having a stored position extending along the side structure adjacent the vehicle roof, said inflatable curtain moving from stored position to said deployed position when said inflatable curtain is inflated.

31. Apparatus as defined in claim 29, wherein said first direction is generally downward and forward in the vehicle, and said second direction is generally downward and rearward in the vehicle.

32. Apparatus as defined in claim 31, wherein said inflatable vehicle occupant protection device has a perimeter at least partially defined by upper and lower edges of said inflatable vehicle occupant protection device and front and rear portions spaced apart horizontally along said upper and lower edges.

33. Apparatus as defined in claim 32, wherein said first tensioning device is connected to said inflatable vehicle occupant protection device at a location on said front portion adjacent said lower edge of said inflatable vehicle occupant protection device, and said second tensioning device is connected to said inflatable vehicle occupant protection device at a location on said rear portion adjacent said lower edge of said inflatable vehicle occupant protection device.

34. Apparatus as defined in claim 32, wherein said front portion of said inflatable vehicle occupant protection device is at least partially defined by a front edge of said inflatable vehicle occupant protection device extending between said upper and lower edges of said inflatable vehicle occupant protection device, and said rear portion of said inflatable vehicle occupant protection device is at least partially defined by a rear edge of said inflatable vehicle occupant protection device extending between said upper and lower edges of said inflatable vehicle occupant protection device.

35. Apparatus as defined in claim 34, wherein said first tensioning device is connected to said inflatable vehicle occupant protection device at a location adjacent an intersection of said front edge and said lower edge of said inflatable vehicle occupant protection device, and said second tensioning device is connected to said inflatable vehicle occupant protection device at a location adjacent an intersection of said rear edge and said lower edge of said inflatable vehicle occupant protection device.

36. Apparatus as defined in claim 29, wherein said first tensioning mechanism comprises a cylinder, a piston that is slidable in said cylinder, and a fluid source actuatable to provide fluid for moving said piston from a first position towards a second position in said cylinder, said first flexible elongated member having a first end connected to the vehicle side structure and an opposite second end connected to said piston, said first flexible elongated member extending through said inflatable vehicle occupant protection device;

said piston moving in said first direction when said first tensioning mechanism is actuated, said first tensioning mechanism tensioning said first flexible elongated member and helping to move said inflatable vehicle occupant protection device towards said deployed position;

said inflatable vehicle occupant protection device providing resistance to movement of said piston in said first direction toward said second position, said resistance increasing as said inflatable vehicle occupant protection device is inflated to a point at which said resistance prevents further movement of said piston towards said second position, said first tensioning mechanism blocking movement of said piston in a direction opposite said first direction.

37. Apparatus as defined in claim 29, wherein said second tensioning device comprises a cylinder, a piston that is slidable in said cylinder, and a fluid source actuatable to provide fluid for moving said piston from a first position towards a second position in said cylinder, said second tensioning device further comprising a second flexible elongated member having a first end connected to said inflatable vehicle occupant protection device and an opposite second end connected to said piston,

said piston moving in said second direction when said second tensioning device is actuated, said second flexible elongated member being tensioned and helping to move said inflatable vehicle occupant protection device towards said deployed position,

said inflatable vehicle occupant protection device providing resistance to movement of said piston in said second direction toward said second position, said resistance increasing as said inflatable vehicle occupant protection device is inflated to a point at which said resistance prevents further movement of said piston towards said second position, said second tensioning device blocking movement of piston in a direction opposite said second direction.

38. Apparatus for helping to protect an occupant of a vehicle that has a side structure and a roof, said apparatus comprising:

an inflatable vehicle occupant protection device that is inflatable away from the vehicle roof into a deployed position between the side structure of the vehicle and a vehicle occupant;

an inflation fluid source that is actuatable to provide inflation fluid for inflating said inflatable vehicle occupant protection device;

a first tensioning device comprising a cylinder, a piston that is slidable in said cylinder, and a fluid source actuatable to provide fluid for moving said piston from a first position towards a second position in said cylinder;

a first flexible elongated member having a first end connected to the vehicle side structure and an opposite second end connected to said piston, said first flexible elongated member having an intermediate portion between said first and second ends extending through said inflatable vehicle occupant protection device; and

a second tensioning device connected to said inflatable vehicle occupant protection device,

said fluid source when actuated moving said piston in a first direction towards said second position, said tensioning device tensioning said first flexible elongated member and helping to move said inflatable vehicle occupant protection device towards said deployed position,

said inflatable vehicle occupant protection device providing resistance to movement of said piston in said first direction towards said second position, said resistance increasing to a point at which said resistance prevents movement of said piston towards said second position,

said second tensioning device tensioning said inflatable vehicle occupant protection device in a second direction, different than said first direction, and helping to move said inflatable vehicle occupant protection device towards said deployed position.

39. Apparatus for helping to protect an occupant of a vehicle that has a side structure and a roof, said apparatus comprising:

an inflatable vehicle occupant protection device that is inflatable away from the vehicle roof into a deployed position between the side structure of the vehicle and a vehicle occupant;

an inflation fluid source that is actuatable to provide inflation fluid for inflating said inflatable vehicle occupant protection device;

a tensioning device comprising a cylinder connected to a pillar of the vehicle, a piston movable in the cylinder, and a flexible elongated member, said flexible elongated member having a first end connected to the pillar and an opposite second end connected to said piston, said flexible elongated member extending through said inflatable vehicle occupant protection device, said piston moving in said cylinder when said tensioning device is actuated, said piston tensioning said flexible elongated member and helping to move said inflatable vehicle occupant protection device towards said deployed position, said inflatable vehicle occupant protection device providing resistance to movement of said piston in said cylinder, said resistance increasing to a point at which said resistance prevents movement of said piston in said cylinder.

40. Apparatus for helping to protect an occupant of a vehicle that has a side structure and a roof, said apparatus comprising:

an inflatable vehicle occupant protection device that is inflatable away from the vehicle roof into a deployed position between the side structure of the vehicle and a vehicle occupant;

an inflation fluid source that is actuatable to provide inflation fluid for inflating said inflatable vehicle occupant protection device;

a first tensioning device comprising a cylinder and a piston that is movable in said cylinder from a first end of said cylinder toward a second end of said cylinder in response to fluid pressure acting on said piston; and

a first flexible elongated member having a first portion associated with said inflatable vehicle occupant protection device and a second portion connected to said piston,

said piston when moving in said cylinder in response to fluid pressure acting on said piston tensioning said first flexible elongated member and helping to move said inflatable vehicle occupant protection device towards said deployed position,

said inflatable vehicle occupant protection device providing resistance to movement of said piston in said cylinder, said resistance increasing to a point at which said resistance stops movement of said piston in said cylinder when said piston is positioned proximate said second end of said cylinder.

41. Apparatus as recited in claim 40, wherein said inflatable vehicle occupant protection device when inflated extends from an A pillar of the vehicle to a C pillar of the vehicle.

42. Apparatus as recited in claim 40, wherein the side structure of the vehicle includes at least one side window, said inflatable vehicle occupant protection device when inflated extending from an upper edge of the at least one side window to a lower edge of said at least one side window.

43. Apparatus as recited in claim 40, further comprising:

a second tensioning device comprising a cylinder and a piston that is movable in said cylinder from a first end of said cylinder toward a second end of said cylinder in response to fluid pressure acting on said piston; and

a second flexible elongated member having a first portion associated with said inflatable vehicle occupant protection device and a second portion connected to said piston,

said piston of said second tensioning device when moving in said cylinder in response to fluid pressure acting on said piston tensioning said second flexible elongated member and helping to move said inflatable vehicle occupant protection device towards said deployed position,

said inflatable vehicle occupant protection device providing resistance to movement of said piston of said second tensioning device in said cylinder, said resistance increasing to a point at which said resistance stops movement of said piston in said cylinder when said piston is positioned proximate said second end of said cylinder.