Multi-array LED warning lights
First Claim
Patent Images
1. A high intensity light having a predetermined radiation pattern comprising:
- a plurality of arrays of light emitting diodes, the diodes each having an integral lens which defines a viewing angle for emitted light, the diodes of each of said arrays being mounted on a separate support member with the axes of their lenses being substantially parallel, the said support member for each of said arrays defining a plane oriented substantially transverse to said axes;
means for establishing a predetermined spatial relationship between said arrays, said spatial relationship including a preselected angular orientation of each of said array support member defined planes, at least two of said planes being non-parallel and intersecting at an angle; and
means for delivering energizing current to said diodes, wherein one of said arrays comprise at least two diodes each having a different viewing angle.
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Abstract
A warning light has multiple juxtapositioned arrays of light emitting diodes, each of the arrays defining a plane oriented transversely to the parallel axes of the lenses of the diodes comprising the array. The arrays are supported so that the planes defined thereby angularly intersect. The radiation pattern of the light is controlled by selection of the diodes comprising each array and adjustment of the angles of intersection of the array defined planes.
132 Citations
37 Claims
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1. A high intensity light having a predetermined radiation pattern comprising:
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a plurality of arrays of light emitting diodes, the diodes each having an integral lens which defines a viewing angle for emitted light, the diodes of each of said arrays being mounted on a separate support member with the axes of their lenses being substantially parallel, the said support member for each of said arrays defining a plane oriented substantially transverse to said axes;
means for establishing a predetermined spatial relationship between said arrays, said spatial relationship including a preselected angular orientation of each of said array support member defined planes, at least two of said planes being non-parallel and intersecting at an angle; and
means for delivering energizing current to said diodes, wherein one of said arrays comprise at least two diodes each having a different viewing angle. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24)
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25. A method for manufacturing a warning light comprising the steps of:
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providing a printed circuit board including a plurality of through-holes for receiving the electrical leads of a plurality of LEDs, said printed circuit board comprising circuitry connecting pre-selected groups of said through-holes;
providing LEDs having a plurality of different viewing angles;
providing electrical jumpers;
mounting selected LEDs to said printed circuit board so that one of said pre-selected groups includes at least two LEDs each having a different viewing angle;
mounting selected electrical jumpers to said printed circuit board to electrically connect the circuitry for each said pre-selected group with the circuitry of an adjacent pre-selected group so that all of said selected LEDs are electrically connected to receive electrical energy from a single source; and
separating said printed circuit board into sections, wherein each said section supports one of said pre-selected groups and each said section remains electrically connected to an adjacent section by said electrical jumpers. - View Dependent Claims (26, 27, 28, 29, 30)
weakening said printed circuit board between said pre-selected groups to facilitate said step of separating.
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27. The method of claim 25, further comprising the step of:
fixing said sections to a support structure where each said section is held in a pre-determined angular relationship to each other said section.
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28. The method of claim 25, wherein said steps of mounting selected LEDs and mounting selected electrical jumpers comprise soldering said selected LEDs and selected jumpers to said circuitry.
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29. The method of claim 26, wherein said step of weakening comprises scoring said printed circuit board.
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30. The method of claim 26, wherein said step of weakening comprises perforating said printed circuit board.
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31. A light source comprising:
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a plurality of light producing arrays, each of said arrays comprising;
a support board; and
a plurality of LEDs, each LED having a lens defining an optical axis generally perpendicular to a support surface opposite the lens, said plurality of said LEDs being mounted to said support board with said support surfaces adjacent one side of said support board, wherein the optical axes of said plurality of LEDs mounted to each support board collectively define a direction of light transmission for each of said arrays and said arrays are fixed in a concave configuration such that the direction of light transmission of each array intersects the direction of light transmission of each other array. - View Dependent Claims (32, 33, 34, 35, 36, 37)
at least one alignment plate defining a plurality of through holes, wherein each said support board comprises opposed projections and at least one of said projections from each support board are received in said plurality of through holes such that each of said plurality of support boards is held in a pre-established angular orientation relative to the other support boards.
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35. The light source of claim 31, wherein each of said plurality of support boards includes circuitry for providing energizing current to the plurality of LEDs mounted to the support board and said at least one alignment plate comprises circuitry for delivering said energizing current to each of said arrays, a portion of each alignment plate defining each of said through holes being plated and said projections are soldered to said plated portions to establish an electrical connection between the circuitry of said support boards and the circuitry of said at least one support plate.
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36. The light source of claim 34, wherein each said array has a longitudinal axis and comprises a single row of LEDs arranged along said longitudinal axis and said opposed projections are longitudinally separated, said at least one alignment plate comprises two alignment plates, with each said alignment plate substantially orthogonal to said longitudinal axes and receiving at least one projection from each said array.
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37. The light source of claim 31, wherein each of said arrays emits stray light and stray light from each of said arrays is at least partially blocked by an adjacent array.
Specification