Transparent acoustical and mechanical barrier

• US 6,432,522 B1
• Filed: 06/09/1999
• Issued: 08/13/2002
• Est. Priority Date: 02/20/1999
• Status: Expired due to Fees

• Current Assignee: Norton Performance Plastics Corp (Compagnie de Saint-Gobain SA), Saint-Gobain Vitrage
• Original Assignee: Saint-Gobain Performance Plastics Corporation (Compagnie De Saint-Gobain), Saint-Gobain Vitrage
• Inventors: Boure, Jean-Philippe, McDonnell-Lee, Deirdre C., Rehfeld, Marc, Friedman, Michael, Offermann, Volkmar, Bravet, Jean-Louis
• Primary Examiner(s): Hess, Bruce H.
• Assistant Examiner(s): SHEWAREGED, BETELHEM
• Application Number:
  US09/328,959
• Time in Patent Office: 1,161 Days
• Field of Search: 428/195, 428/212, 428/424.6, 428/688
• US Class Current: 428/212
• CPC Class Codes: B32B 17/10036 comprising two outer glass sheets
• CPC Class Codes: B32B 17/1055 characterized by the resin layer, i.e. interlayer
• CPC Class Codes: B32B 17/10697 being cross-linked
• CPC Class Codes: B32B 17/10743 containing acrylate (co)polymers or salts thereof
• CPC Class Codes: B32B 17/10788 containing ethylene vinylacetate
• CPC Class Codes: Y10T 428/24942 including components having same physical characteristic in differing degree
• CPC Class Codes: Y10T 428/3158 Halide monomer type [polyvinyl chloride, etc.]

Abstract

An optically transparent glazing measures about 3 to 5 mm in total thickness, and has an interlayer film, the interlayer film comprises at least two polymeric film layers: a core film layer having a modulus of at least 25,000 psi (173 MPa) and a surface film layer having a maximum modulus of 15,000 (104 MPa) at 50 to 10,000 Hz and 20° C.; and the glazing is characterized by an acoustical barrier insulating capacity at least equivalent to that of a 3.85 mm thick monolithic pane of glass. The glazing also has an Articulation Index value of less than 64.2% at 50 to 10,000 Hz, a sharpness value of less than 150 at 50 to 10,000 Hz, a penetration resistance of at least 9 meters in test method ECE R43, A6 4.2, and a maximum haze of 4%. The interlayer film has a bending stiffness of at least 0.01 Pa*m³. The surface film layer has a maximum tan delta of 0.6 at 50 to 10,000 Hz and 20° C. The interlayer film preferably comprises one core film layer of between 1.0 and 1.7 mm in thickness within two surface film layers, each between 0.2 and 0.6 mm in thickness. The glazing preferably comprises a glass/interlayer film glass sandwich having a glass/film thickness ratio from 4.2/0.8 to 1.0/2.8.

Claims

1. An optically transparent glass laminate, measuring about 3 to 5 mm in total thickness, and having an interlayer film, the interlayer film comprising at least two polymeric film layers:

a core film layer having a modulus of at least 25,000 psi (173 MPa), and a surface film layer having a maximum modulus of 15,000 (104 MPa) at 50 to 10,000 Hz and 20°

C.; and

the lass laminate having an acoustical barrier insulating capacity at least equivalent to that of a 3.85 mm thick monolithic pane of glass, an Articulation Index value of at least 64.2% at 50 to 10,000 Hz, a sharpness value of less than 150 at 50 to 10,000 Hz, a penetration resistance of at least 9 meters in test method ECE R43 A6 4.2, and a maximum haze of 4%.

2. The optically transparent glass laminate of claim 1, wherein the glass laminate comprises at least two sheets of glass and one sheet of interlayer film in a glass/interlayer film/glass sandwich having a glass/film thickness ratio from 4.2/0.8 to 1.0/2.8.

3. The optically transparent glass laminate of claim 1, wherein the interlayer film comprises one core film layer about 1.0 to 1.7 mm in thickness within two surface film layers, each about 0.2 to 0.6 mm in thickness.

4. The optically transparent glass laminate of claim 1, wherein the interlayer film comprises one core film layer about 1.0 to 1.7 mm in thickness laminated with one surface film layer about 0.4 to 1.2 mm in thickness.

5. The optically transparent glass laminate of claim 1, wherein the core film layer is a material selected from the group consisting essentially of copolymers of carboxylic acids, copolymers of acrylate esters, polycarbonate, polyethylene terephthalate, polybutylene terephthalate and polyvinylchloride, and derivatives thereof and combinations thereof.

6. The optically transparent glass laminate of claim 1, wherein the surface film layer is a material selected from the group consisting essentially of ethylene vinyl acetate, ethyl acrylic acetate, ethylene methacrylate, metallocene-catalyzed polyethylene, plasticized polyvinylchloride, plasticized polyvinylbutyral, acoustic modified acrylic resin, polyurethane and acoustic modified polyvinylchloride, and derivatives thereof and combinations thereof.

7. The optically transparent glass laminate of claim 1, wherein the glass laminate is characterized by a maximum haze of 2%.

8. The optically transparent glass laminate of claim 1, wherein the core film layer comprises an ionomeric resin and the surface film layer comprises an ethylene vinyl acetate resin.

9. The optically transparent glass laminate of claim 8, wherein the ionomeric resin and the ethylene vinyl acetate resin are each cross-linked.

10. The optically transparent glass laminate of claim 1, wherein the interlayer film further comprises at least one additive selected from the group consisting of UV modifiers, liquid elastomers, cross-linking agents and initiators, and combinations thereof.

11. The optical glass laminate of claim 1, wherein the glass laminate comprises at least two outer layers of a rigid, transparent material selected from the group consisting essentially of mineral glass, polycarbonate, polyacrylate, cyclic polyolefins and combinations thereof.

12. The optical glass laminate of claim 11, wherein the glass laminate further comprises a silane primer between the interlayer film and at least one of the outer layers of a rigid, transparent material.

13. The optically transparent glass laminate of claim 1, wherein the surface film layer is an adhesive film layer.

14. An optically transparent glass laminate having a bending stiffness of at least 0.01 Pa*m³, and comprising an interlayer film, the interlayer film comprising at least two polymeric film layers:

a core film layer and a surface film layer having a maximum modulus of 15,000 (104 MPa) at 50 to 10,000 HZ and 20°

C.; and

the glass laminate having an acoustical barrier insulating capacity at least equivalent to that of a 3.85 mm thick monolithic pane of glass, an Articulation Index value of at least 64.2% at 50 to 10,000 Hz, a sharpness value of less than 150 at 50 to 10,000 Hz, a penetration resistance of at least 9 meters in test method ECE R43 A6 4.2, and a maximum haze of 4%.

15. The optically transparent glass laminate of claim 14, wherein the glass laminate comprises at least two sheets of glass and one sheet of interlayer film in a glass/interlayer film/glass sandwich having a glass/film thickness ratio from 4.2/0.8 to 1.0/2.8.

16. The optically transparent glass laminate of claim 14, wherein the core film layer is a material selected from the group consisting essentially of copolymers of carboxylic acids, copolymers of acrylate esters, polycarbonate, polyethylene terephthalate, polybutylene terephthalate and polyvinylchloride, and derivatives thereof and combinations thereof.

17. The optical glass laminate of claim 14, wherein the glass laminate comprises at least two outer layers of a rigid, transparent material selected from the group consisting essentially of mineral glass, polycarbonate, polyacrylate, cyclic polyolefins and combinations thereof.

18. An optically transparent glass laminate comprising an interlayer film, the interlayer film having a tan delta value in the range of 0.1 to 0.6 and comprising at least two polymeric film layers:

a core film layer having a modulus of at least 25,000 psi (173 MPa) and a surface film layer having a maximum tan delta value of 0.6, at 50 to 10,000 Hz and 20°

C.; and

the glass laminate having an acoustical barrier insulating capacity at least equivalent to that of a 3.85 mm thick monolithic pane of glass, an Articulation Index value of at least 64.2% at 50 to 10,000 Hz, a sharpness value of less than 150 at 50 to 10,000 Hz, a penetration resistance of at least 9 meters in test method ECE R43 A6 4.2, and a maximum haze of 4%.

19. The optically transparent glass laminate of claim 18, wherein the glass laminate comprises at least two sheets of glass and one sheet of interlayer film in a glass/interlayer film/glass sandwich having a glass/film thickness ratio from 4.2/0.8 to 1.0/2.8.

20. The optically transparent glass laminate of claim 18, wherein the surface film layer is a material selected from the group consisting essentially of ethylene vinyl acetate, ethyl acrylic acetate, ethylene methacrylate, metallocene-catalyzed polyethylene, plasticized polyvinylchloride, plasticized polyvinylbutyral, acoustic modified acrylic resin, polyurethane and acoustic modified polyvinylchloride, and derivatives thereof and combinations thereof.

21. The optical glass laminate of claim 18, wherein the glass laminate comprises at least two outer layers of a rigid, transparent material selected from the group consisting essentially of mineral glass, polycarbonate, polyacrylate, cyclic polyolefins and combinations thereof.

22. The optically transparent glass laminate of claim 18, wherein the core film layer is a material selected from the group consisting essentially of copolymers of carboxylic acids, copolymers of acrylate esters, polycarbonate, polyethylene terephthalate, polybutyl terephthalate and polyvinylchloride, and derivatives thereof and combinations thereof.