Automatic laundry aid dispenser for washing machine

• US 6,434,977 B1
• Filed: 10/06/2000
• Issued: 08/20/2002
• Est. Priority Date: 10/06/2000
• Status: Expired due to Fees

• Current Assignee: Illinois Tool Works Inc.
• Original Assignee: ARK-LES Corporation (Illinois Tool Works Inc.)
• Inventors: Hapke, Kenyon A., Hilgendorf, Robert T.
• Primary Examiner(s): COE, PHILIP R
• Application Number:
  US09/680,881
• Time in Patent Office: 683 Days
• Field of Search: 68/17.R
• US Class Current: 68/17.00R
• CPC Class Codes: D06F 39/022 in a liquid state D06F39/024 takes precedence
• CPC Class Codes: D06F 39/028 Arrangements for selectively supplying water to detergent compartments

Abstract

A laundry aid dispenser for a washing machine allows simple introduction of laundry aids into cups whose volumes are visible to the user and held within the console of the washing machine. A vertically oriented valve and flush chamber arrangement allows for the removal of the cups and the dispensing of viscous laundry aids such as fabric softener with reduced accumulation and buildup. The configuration also allows easy access to critical channels and parts of the dispenser as well as flexible electronic control of the dispensing times. Color-coding, keying and other indicia simplify the consumer'"'"'s identification of the proper laundry aid for each cup.

Claims

1. A laundry aid dispenser for use in a washing machine, the washing machine providing a housing having an upper surface, a washtub positioned within the housing to receive clothing to be washed, and a console extending upward from the upper surface of the housing and including a door, the laundry aid dispenser comprising:

a laundry aid chamber positioned within the console behind the door to be revealed when the door is open;

a channel leading from the laundry aid chamber to the washtub;

at least one electrically actuated valve positioned between the laundry aid chamber and the channel, the electrically actuated valve, when closed, causing the accumulation of introduced laundry aid in the laundry aid chamber as visible by a user through the door, and when opened, releasing the laundry aid accumulated in the laundry aid chamber into the channel;

whereby laundry aids may be introduced to the console without pre-measuring for later automatic introduction to the washtub.

2. The laundry aid dispenser of claim 1 wherein the laundry aid chamber includes an outer chamber wall receiving at least one removable cup having an upper open end and a lower dispensing orifice, the cup fitting within the outer chamber wall so that the dispensing orifice engages with the electrically actuated valve and wherein the electrically actuated valve communicates with the dispensing orifice to control the flow of the laundry aid placed in the cup.

3. The laundry aid dispenser of claim 2 wherein the electrically actuated valve provides a valve head movable vertically from an upward closed position to a lower opened position and wherein the valve head abuts a bottom surface of the dispensing orifice to stop the flow therefrom when in the upwardly closed position.

4. The laundry aid dispenser of claim 2 wherein the laundry aid chamber and removable cup include interengaging detent surfaces holding the cup in place within the laundry aid chamber against a predetermined upward force.

5. The laundry aid dispenser of claim 2 including at least a second electrically actuated valve and a second removable cup, the second removable cup also having an upper open end and a lower dispensing orifice, the second removable cup fitting within the laundry aid chamber adjacent to the first removable cup so that the dispensing orifice of the second removable cup engages with the second electrically actuated valve and wherein the second electrically actuated valve communicates with the dispensing orifice of the second removable cup to control the flow of the laundry aid placed in the cup to the channel.

6. The laundry aid dispenser of claim 5 wherein the first and second cups are of different colors to distinguish types of laundry aids.

7. The laundry aid dispenser of claim 5 wherein the first and second cups include different ward surfaces preventing engagement of the first cup with the second electrically actuated valve and preventing engagement of the second cup with the first electrically actuated valve.

8. The laundry aid dispenser of claim 5 wherein the cups are of different volumes related in ratio to a volumetric ratio between typical usage of predetermined laundry aids intended for the cups.

9. The laundry aid dispenser of claim 8 wherein laundry aids intended for the cups are selected from the group consisting of bleach, fabric softener, and detergent.

10. The laundry aid dispenser of claim 5 wherein the underside of the door is exposed when the door is opened and wherein the underside includes indicia indicating the proper laundry aid for each cup.

11. The laundry aid dispenser of claim 2 wherein the cup has at least one internal volume graduation indicating an amount of laundry aid placed therein.

12. The laundry aid dispenser of claim 2 including a bypass passage communicating between the outer chamber wall and the channel to the washtub and wherein at least one vertical wall of the cup fits within the outer chamber wall to provide a chute between the vertical wall and a corresponding outer chamber wall and wherein the cup provides an overflow passage beneath an upper edge of the laundry aid chamber and communicating with the chute;

whereby excess laundry aid is channel directed to the washtub.

13. The laundry aid dispenser of claim 12 wherein the overflow passage is an orifice within a vertical wall of the cup.

14. The laundry aid dispenser of claim 1 wherein the electrically actuated valve provides a valve head movable vertically from an upward closed position to a lower opened position and wherein the valve head abuts a dispensing orifice to stop the flow of a laundry aid from the laundry aid chamber when in the upward closed position, and wherein the laundry aid chamber includes a flush channel communicating with a source of water and wherein the flush channel passes water in the flush channel between the bottom surface of the orifice and the valve head when the valve is in the opened position.

15. The laundry aid dispenser of claim 14 including a temperature sensor attached to the flush channel and positioned in a path of water flow.

16. The laundry aid dispenser of claim 1 wherein the laundry aid chamber communicates with a source of water and including an orifice receiving water from the source of water to direct a water stream into an upper portion of the laundry aid chamber upon accumulated laundry aid therein.

17. The laundry aid dispenser of claim 1 wherein the electrically actuable valve is a wax motor.

18. The laundry aid dispenser of claim 1 wherein the electrically actuated valve provides a valve head movable vertically from an upward closed position to a lower opened position and wherein the valve head abuts a dispensing orifice to stop the flow of a laundry aid from the laundry aid chamber when in the upwardly closed position, the electrically actuable valve further having a housing having a movable actuation arm extending therefrom and wherein the valve head is a flexible rubber hood covering an actuator arm and a portion of the housing surrounding the actuator arm.

19. A laundry aid dispenser for use in a washing machine having a washtub held within a housing, the laundry aid dispenser comprising:

a laundry aid chamber having an outer chamber wall receiving at least one removable cup, the cup having an upper open end and a lower dispensing orifice and fitting within the outer chamber wall;

a channel leading to the washtub;

at least one electrically actuated valve attached to the outer chamber walls so that the dispensing orifice of the cup engages with the electrically actuated valve when the cup is positioned within the outer chamber walls;

whereby flow of a laundry aid placed in the cup between the cup and washtub may be controlled.

20. The laundry aid dispenser of claim 19 wherein the electrically actuated valve provides a valve head movable vertically from an upward closed position to a lower opened position and wherein the valve head abuts a bottom surface of the dispensing orifice to stop the flow therefrom when in the upwardly closed position.

21. The laundry aid dispenser of claim 19 wherein the laundry aid chamber and removable cup include interengaging detent surfaces holding the cup in place within the laundry aid chamber against a predetermined upward force.

22. The laundry aid dispenser of claim 19 including at least a second electrically actuated valve and a second removable cup, the second removable cup also having an upper open end and a lower dispensing orifice, the second removable cup fitting within the laundry aid chamber adjacent to the first removable cup so that the dispensing orifice of the second removable cup engages with the second electrically actuated valve and wherein the second electrically actuated valve communicates with the dispensing orifice of the second removable cup to control the flow of the laundry aid placed in the cup to the channel.

23. The laundry aid dispenser of claim 22 wherein the first and second cups are of different colors to distinguish types of laundry aids.

24. The laundry aid dispenser of claim 22 wherein the first and second cups include different ward surfaces preventing engagement of the first cup with the second electrically actuated valve and preventing engagement of the second cup with the first electrically actuated valve.

25. The laundry aid dispenser of claim 22 wherein the cups are of different volumes related in ratio to a volumetric ratio between typical usage of predetermined laundry aids intended for the cups.

26. The laundry aid dispenser of claim 25 wherein laundry aids intended for the cups are selected from the group consisting of bleach, fabric softener, and detergent.

27. The laundry aid dispenser of claim 22 wherein the laundry aid chamber includes a door and wherein the underside of the door is exposed when the door is opened and wherein the underside includes indicia indicating the proper laundry aid for each cup.

28. The laundry aid dispenser of claim 19 wherein the cup has at least one internal volume graduation indicating an amount of laundry aid placed therein.

29. The laundry aid dispenser of claim 19 including a bypass passage communicating between the outer chamber wall and the channel to the washtub and wherein at least one vertical wall of the cup fits within the outer chamber wall to provide a chute between the vertical wall and a corresponding outer chamber wall and wherein the cup provides an overflow passage beneath an upper edge of the laundry aid chamber and communicating with the chute;

whereby excess laundry aid is channel directed to the washtub.

30. The laundry aid dispenser of claim 29 wherein the overflow passage is an orifice within a vertical wall of the cup.

31. The laundry aid dispenser of claim 19 wherein the electrically actuated valve provides a valve head movable vertically from an upward closed position to a lower opened position and wherein the valve head abuts the dispensing orifice to stop the flow of a laundry aid from the laundry aid chamber when in the upwardly closed position, and wherein the laundry aid chamber includes a flush channel communicating with a source of water and wherein the flush channel passes water in the flush channel between the bottom surface of the orifice and the valve head when the valve is in the opened position.

32. The laundry aid dispenser of claim 31 including a temperature sensor attached to the flush channel and positioned in a path of water flow.

33. The laundry aid dispenser of claim 19 wherein the laundry aid chamber communicates with a source of water and including an orifice receiving water from the source of water to direct a water stream into an upper portion of the removable cup upon any accumulated laundry aid therein.

34. The laundry aid dispenser of claim 19 wherein the electrically actuable valve is a wax motor.

35. The laundry aid dispenser of claim 19 wherein the electrically actuated valve provides a valve head movable vertically from an upward closed position to a lower opened position and wherein the valve head abuts a dispensing orifice when in the upwardly closed position, the electrically actuable valve further having a housing having a movable actuation arm extending therefrom and wherein the valve head is a flexible rubber hood covering an actuator arm and a portion of the housing surrounding the actuator arm.

36. A laundry aid dispenser for use in a washing machine having a washtub held within a housing, the laundry aid dispenser comprising:

a laundry aid chamber having an upper open end for receiving a laundry aid and a lower dispensing orifice;

a flush channel leading to the washtub;

at least one electrically actuated valve positioned between the laundry aid chamber and the channel having a valve head blocking the orifice in a first position and exposing the orifice to the flush channel in a second position; and

a water inlet communicating with the flush channel to receive a flow of water from the washing machine.