Method and apparatus for delivering humidified air to a face mask

• US 6,435,180 B1
• Filed: 04/26/2000
• Issued: 08/20/2002
• Est. Priority Date: 07/01/1999
• Status: Expired due to Fees

• Current Assignee: J & M Distributors Limited
• Original Assignee: J&M Distributors Limited
• Inventors: Hewson, C. Bruce, Wong, James B., Wiens, Benjamin I.
• Primary Examiner(s): Weiss, John G.
• Assistant Examiner(s): MITCHELL, TEENA KAY
• Application Number:
  US09/558,931
• Time in Patent Office: 846 Days
• Field of Search: 128/203.17, 128/203.16, 128/203.12, 128/203.26, 128/203.27, 128/204.14, 128/204.13, 128/204.17, 128/203.25, 128/204.18, 128/200.21, 128/200.14, 128/200.18, 239/338, 261/DIG.65, 261/154
• US Class Current: 128/204.18
• CPC Class Codes: A61M 16/107 in the inspiratory path
• CPC Class Codes: A61M 16/16 Devices to humidify the respiration air A61M16/1045 takes precedence

Abstract

A pass-over humidifier for delivering a supply of heated, humidified air through an elongated conduit to a mask worn by a patient. The humidifier is designed for wear by a patient during sleep to treat chronic breathing disorders such as allergic rhinitis. A supply of air is drawn into a humidification chamber by a fan and is passed over the surface of a water reservoir where it picks up moisture. The moisture-laden air is mixed with a stream of relatively dry heated air within the humidifier to form a humidified air stream. The humidified air stream is discharged from the humidifier into the elongate conduit at a temperature within the range of approximately 45-57° C. and at a relative humidity within the range of approximately 25-55%. Since the humidified air is preferably heated to a temperature exceeding 45° C., the humidifier is essentially self-sterilizing. The temperature of the humidified air stream drops significantly as it passes tough the conduit between the humidifier and the mask. By the time the air stream has reached the mask the temperature is preferably within the range of 30-35° (i.e. slightly less than body temperature) and the relative humidity has increased to approximately 90-100%. The humidifier is configured such that temperature drop over the length of the conduit does not result in condensation of water vapor within the conduit upstream from the mask.

Claims

1. A humidifier comprising:

(a) a first compartment and a second compartment;

(b) an air inlet for receiving a supply of intake air;

(c) a first chamber located in said first compartment for holding a first volume of the intake air;

(d) a second chamber located in said first compartment for holding a volume of water and a second volume of the intake air, wherein the second volume of air is passed over the water contained within said second chamber;

(e) a heater for heating the water and the first and second volumes of air;

(f) a mixing conduit for receiving and mixing together separate first and second streams of air discharged from said first and second chambers respectively, wherein said mixing conduit extends from first compartment into said second compartment;

(g) an air outlet connectable to a face mask; and

(g) a fan mounted in said second compartment for conveying air from said mixing conduit to said air outlet.

2. The humidifier of claim 1, wherein said heater heats the first and second air streams to approximately the same temperature.

3. The humidifier of claim 1, wherein said second chamber comprises a container and a removable lid for covering said container, and wherein said intake air passes from said first chamber into said second chamber through an opening defined between said container and said lid.

4. The humidifier of claim 1, wherein said first compartment is located above said second compartment and wherein said heater is disposed in a lower portion of said first compartment.

5. The humidifier of claim 4, wherein said air inlet comprises an air inlet conduit extending through said second compartment into said first compartment.

6. The humidifier of claim 5, wherein said air inlet conduit has an open upper end located at a position opposite from the location of said mixing conduit.

7. The humidifier of claim 6, wherein said second chamber is disposed between said open upper end of said inlet conduit and said mixing conduit.

8. The humidifier of claim 7, wherein said mixing conduit comprises a first tube having an open upper end in communication with said first chamber and a second tube having an upper portion connected to said second chamber and a lower portion extending within said first tube.

9. The humidifier of claim 7, wherein said heater heats said intake air as it passes through said intake conduit.

10. The humidifier of claim 1, further comprising a housing for enclosing said first and second compartments, wherein said housing comprises a removable cover for enclosing said first chamber.

11. A humidifier as defined in claim 1, wherein said first chamber surrounds said second chamber.

12. A humidifier as defined in claim 1, wherein said second chamber is located within said first chamber.

13. The humidifier as defined in claim 1, further composing an adjustable regulator fox regulating the amount of the second stream of air passing into the mixing conduit.

14. A method of delivering humidified air through an unheated conduit to a patient, said conduit having an inlet connected to a humidifier and an outlet connected to a breathing mask worn by said patient, said method comprising the steps of:

(a) drawing intake air into from the ambient environment surrounding said humidifier by the operation of a fan located within said humidifier;

(b) heating a first volume of the intake air in said humidifier to form a supply of heated dry air;

(c) heating a volume of water in said humidifier and passing a second volume of the intake air over the surface of said water to form a supply of heated moisture-laden air;

(d) mixing said heated dry air and said moisture-laden air together in said humidifier to form a stream of heated humidified air;

(e) conveying said heated humidified air from said humidifier through said conduit to said mask,

wherein the temperature and humidity of said humidified air are sufficient to substantially prevent condensation of said humidified air in said conduit.

15. The method of claim 14, wherein the temperature of said humidified air while resident within said conduit decreases to less than 40°

C. and the relative humidity of said humidified air while resident within said conduit increases to greater than 80%.

16. The method of claim 15, wherein the temperature of said humidified air at said conduit inlet is within the range of 45-57°

C. and the relative humidity of said humidified air at said conduit inlet is within the range of 25-55%.

17. The method of claim 16, wherein the temperature of said humidified air at said conduit outlet is within the range of 30-35°

C. and the relative humidity of said humidified air at said conduit outlet is greater than 90%.

18. The method of claim 14, wherein said first and second volumes of air are heated to approximately the same temperature.

19. The method of claim 14, wherein said first and second volumes of air are heated within said humidifier to a temperature within the range of 65-80°

C.

20. A method of treating inflammation of the mucous membranes of the upper respiratory tract of a patient during a treatment period comprising multiple treatment sessions comprising:

(a) providing a portable humidifier apparatus, said apparatus comprising a source of heated humidified air, a face mask and an air delivery tube for delivering said heated humidified air from said humidifier to said face mask;

(b) fitting said face mask over at least the nose of said patient;

(c) delivering said heated humidified air from said humidifier to said face mask for a prolonged period of time during said treatment sessions while said patient is at rest, wherein said humidified air at said face mask is at a temperature within the range of 25-35°

C. and at a relative humidity exceeding 90%; and

(d) rinsing the sinuses of said patient at intervals between said treatment sessions with an isotonic saline solution.

21. The method as defined in claim 20, wherein each of said treatment sessions is at least four hours in length.

22. The method as defined in claim 20, wherein said portable humidifier apparatus comprises a fan for producing said source of heated humidified air.

23. The method as defined in claim 22, further comprising the steps of drawing intake air from the ambient environment surrounding said portable humidifier apparatus and heating and humidiating said air intake air to produce said source of heated humidified air.