Opposed ejection ports and ink inlets in an ink jet printhead chip

• US 6,435,667 B1
• Filed: 12/03/2001
• Issued: 08/20/2002
• Est. Priority Date: 12/12/1997
• Status: Expired due to Fees

• Current Assignee: Zamtec Limited (Memjet Limited)
• Original Assignee: Silverbrook Research Pty Limited
• Inventors: Silverbrook, Kia
• Primary Examiner(s): Barlow, John
• Assistant Examiner(s): Do, An H.
• Application Number:
  US09/998,192
• Publication Number:
  US 20020060723A1
• Time in Patent Office: 260 Days
• Field of Search: 347/20, 347/44, 347/47, 347/54, 347/86
• US Class Current: 347/54
• CPC Class Codes: B41J 2/14427 Structure of ink jet print heads with thermal bend detached actuators
• CPC Class Codes: B41J 2/17596 Ink pumps, ink valves
• CPC Class Codes: B41J 2002/14435 Moving nozzle made of thermal bend detached actuator

Abstract

A printhead chip for an ink jet printhead includes an elongate substrate. A plurality of nozzle arrangements is positioned along a length of the substrate. An ink inlet channel is in fluid communication with a respective nozzle arrangement. Each nozzle arrangement includes a nozzle chamber and an ink ejection port. An ink ejection member is positioned within the nozzle chamber and is displaceable towards and away from the ink ejection port to eject ink from the nozzle chamber. The nozzle chamber is generally elongate and has a distal end and an opposed proximal end. The inlet channel of the nozzle chamber is positioned adjacent the proximal end and the ink ejection port is positioned adjacent the distal end. An actuator is mounted on the substrate and is electrically connected to drive circuitry positioned on the substrate to drive the actuator and to the ink ejection member to displace the ink ejection member towards and away from the ink ejection port. The nozzle chamber is dimensioned so that a fluid flow path defined between the ink ejection port and the ink inlet channel is configured to retard ink flow between the ink ejection port and the ink inlet channel during ejection of ink from the ink ejection port.

Claims

1. A printhead chip for an ink jet printhead, the printhead chip comprising

an elongate substrate;

and

a plurality of nozzle arrangements that are positioned along a length of the substrate, the substrate defining a plurality of ink inlet channels, each ink inlet channel being in fluid communication with a respective nozzle arrangement, each nozzle arrangement comprising

nozzle chamber walls and a roof that define a nozzle chamber, the roof defining an ink ejection port;

an ink ejection member that is positioned within the nozzle chamber and is displaceable towards and away from the ink ejection port to eject ink from the nozzle chamber, the nozzle chamber walls and the roof being configured so that the nozzle chamber is generally elongate and has a distal end and an opposed proximal end, the ink inlet channel of the nozzle chamber being positioned adjacent the proximal end and the ink ejection port being positioned adjacent the distal end; and

an actuator that is mounted on the substrate, the actuator being electrically connected to drive circuitry positioned on the substrate to drive the actuator and the actuator being connected to the ink ejection member to displace the ink ejection member towards and away from the ink ejection port, the nozzle chamber walls and roof being dimensioned so that a fluid flow path defined between the ink ejection port and the ink inlet channel is configured to retard ink flow between the ink ejection port and the ink inlet channel during ejection of ink from the ink ejection port.

2. A printhead chip as claimed in claim 1, which is the product of an integrated circuit fabrication technique.

3. A printhead chip as claimed in claim 2, in which CMOS drive circuitry is arranged on the substrate, each actuator being connected to the CMOS drive circuitry.

4. A printhead chip as claimed in claim 1, in which the nozzle chamber walls and the roof are dimensioned so that a length of the nozzle chamber is at least three times an average height of the nozzle chamber.

5. A printhead chip as claimed in claim 4, in which the ink ejection member is dimensioned to span a region between the ends of the nozzle chamber, the ink ejection member being connected to the actuator at the proximal end of the nozzle chamber.

6. A printhead chip as claimed in claim 5, in which the nozzle chamber walls are configured so that the nozzle chamber has a substantially rectangular plan profile, with a pair of opposed sidewalls, a proximal end wall and an opposed distal end wall.

7. A printhead chip as claimed in claim 6, in which a length of the nozzle chamber is between approximately four times and ten times a depth of the nozzle chamber.

8. A printhead chip as claimed in claim 6, in which the ink ejection member is generally planar with a profile that corresponds generally with that of the nozzle chamber, the ink ejection member having a distal end portion that is positioned adjacent the ink ejection port and an opposed proximal end portion that is attached to the actuator and is positioned adjacent the inlet channel, with the ink ejection member positioned intermediate the inlet channel and the ink ejection port.

9. A printhead chip as claimed in claim 8, in which the actuator is in the form of a thermal bend actuator having a fixed end that is fast with an anchor formation positioned on the substrate and a movable end that is attached to the proximal end portion of the ink ejection member, the thermal actuator being connected to the CMOS drive circuitry.

10. A printhead chip as claimed in claim 9, in which the thermal bend actuator includes an electrically conductive heating member that is connected to the CMOS drive circuitry, the heating member defining a resistive heating circuit and being of a material selected from a group of materials having a coefficient of thermal expansion which is such that, upon heating and subsequent cooling, the heating member is capable of expansion and contraction to an extent sufficient to perform work, the thermal bend actuator also including a support member of a material having a coefficient of thermal expansion that is less than that of the heating member, the heating member being fast with the support member and positioned on the support member intermediate the support member and the substrate so that, when the heating member expands upon heating, the support member, together with the heating member, bends away from the substrate, causing the ink ejection member to be displaced towards the ink ejection port so that ink interposed between the ink ejection port and the free end portion of the ink ejection member is ejected from the ink ejection port and upon subsequent cooling of the heating member, the ink ejection member is displaced away from the ink ejection port so that separation of ink and the formation of an ink drop occurs as a result of a consequent drop in ink pressure within the nozzle chamber between the free end portion of the ink ejection member and the ink ejection port.

11. A printhead chip as claimed in claim 10, in which the support member of the thermal actuator is of a material having a Young'"'"'s Modulus that is selected so that displacement of the ink ejection member away from the ink ejection port is assisted by a release of tension that is set up in the support member during movement of the support member away from the support substrate.

12. A printhead chip for an ink jet printhead, the printhead chip comprising

an elongate substrate;

and

a plurality of nozzle arrangements that are positioned along a length of the substrate, the substrate defining a plurality of ink inlet channels, each ink inlet channel being in fluid communication with a respective nozzle arrangement, each nozzle arrangement comprising

a nozzle chamber structure that at least partially defines a nozzle chamber, the nozzle chamber structure having a roof that defines an ink ejection port, the nozzle chamber structure being configured so that the nozzle chamber is generally elongate and has a distal end and an opposed proximal end, the ink inlet channel of the nozzle arrangement being positioned adjacent the proximal end and the ink ejection port being positioned adjacent the distal end;

an actuator that is mounted on the substrate, the actuator being electrically connected to drive circuitry positioned on the substrate to drive the actuator and the actuator being connected to the nozzle chamber structure at the proximal end of the nozzle chamber so that the actuator can displace the nozzle chamber structure towards and a way from the substrate; and

a static member that is mounted on the substrate intermediate the ink ejection port and the substrate so that displacement of the structure towards and away from the substrate results in the ejection of a drop of ink from the ink ejection port, the structure being dimensioned so that a fluid flow path defined between the ink ejection port and the ink inlet channel is configured to retard a flow of ink from the ink ejection port to the ink inlet channel when the structure is displaced towards the substrate.

13. A printhead chip as claimed in claim 12, which is the product of an integrated circuit fabrication technique.

14. A printhead chip as claimed in claim 13, in which CMOS drive circuitry is arranged on the substrate, each actuator being connected to the CMOS drive circuitry.

15. A printhead chip as claimed in claim 12, in which the nozzle chamber structure includes a pair of opposed sidewalls, a proximal end wall and a distal end wall that all depend from the roof, the walls and the roof being configured so that the nozzle chamber has a substantially rectangular plan profile.

16. A printhead chip as claimed in claim 15, in which a length of the nozzle chamber is at least approximately three times a depth of the nozzle chamber.

17. A printhead chip as claimed in claim 16, in which a length of the nozzle chamber is between approximately four times and ten times a depth of the nozzle chamber.

18. A printhead chip as claimed in claim 15, in which the static member is generally planar with a profile that corresponds generally with that of the nozzle chamber, the static member having a distal end portion that is positioned adjacent the ink ejection port and a proximal end portion that is positioned adjacent the ink inlet channel.

19. A printhead chip as claimed in claim 18, in which the actuator is in the form of a thermal bend actuator having a fixed end that is fast with an anchor formation positioned on the substrate and a movable end that is attached to said proximal end wall, the thermal actuator being connected to the CMOS drive circuitry.

20. A printhead chip as claimed in claim 19, in which the thermal bend actuator includes an electrically conductive heating member that is connected to the CMOS drive circuitry, the heating member defining a resistive heating circuit and being of a material selected from a group of materials having a coefficient of thermal expansion which is such that, upon heating and subsequent cooling, the heating member is capable of expansion and contraction to an extent sufficient to perform work, the thermal bend actuator also including a support member of a material having a coefficient of thermal expansion that is less than that of the heating member, the heating member being fast with the support member, the support member being positioned intermediate the heating member and the substrate so that, when the heating member expands upon heating, the support member, together with the heating member, bends towards the substrate, causing the nozzle chamber structure to be displaced towards the substrate so that ink interposed between the distal end portion of the static member and the ink ejection port is ejected from the ink ejection port and upon subsequent cooling of the heating member, the nozzle chamber structure is displaced away from the substrate so that separation of ink and the formation of an ink drop can occur as a result of a consequent drop in ink pressure within the nozzle chamber between the distal end portion of the static member and the ink ejection port.

21. A printhead chip as claimed in claim 20, in which the support member of the thermal actuator is of a material having a Young'"'"'s Modulus that is selected so that displacement of the nozzle chamber structure away from the substrate is assisted by a release of tension that is set up in the support member during movement of the nozzle chamber structure towards the substrate.

22. A printhead chip as claimed in claim 19, in which the thermal bend actuator includes an electrically conductive heating member that is connected to the CMOS drive circuitry, the heating member defining an active portion and a passive portion, with the active portion defining a resistive heating circuit and the heating member being of a material selected from a group of materials having a coefficient of thermal expansion which is such that, upon heating and subsequent cooling, the active portion is capable of expansion and subsequent contraction to an extent sufficient to perform work, the active and passive portions being configured so that, when the active portion expands upon heating, the heating member bends towards the substrate, causing the nozzle chamber structure to be displaced towards the substrate so that ink interposed between the distal end portion of the static member and the ink ejection port is ejected from the ink ejection port and upon subsequent cooling of the heating member, the nozzle chamber structure is displaced away from the substrate so that separation of ink and the formation of an ink drop can occur as a result of a consequent drop in ink pressure within the nozzle chamber between the distal end portion of the static member and the ink ejection port.