Connector position assurance device

• US 6,435,895 B1
• Filed: 04/27/2001
• Issued: 08/20/2002
• Est. Priority Date: 04/27/2001
• Status: Expired due to Fees

• Current Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Jadue, Mauro R, Fink, Randy L.
• Primary Examiner(s): Bradley, P. Austin
• Assistant Examiner(s): LEON, EDWIN A
• Application Number:
  US09/844,444
• Time in Patent Office: 480 Days
• Field of Search: 439/352, 439/157, 439/347, 439/752, 439/575, 439/701, 439/488, 439/489
• US Class Current: 439/352
• CPC Class Codes: H01R 13/6272 comprising a single latching arm

Abstract

A CPA device located entirely on a first connector of a pair of interfitting connectors, wherein the CPA device is actuable only in the event that the two connectors are actually mated. A slide slides between a prestaged position and a staged position. The latter position is attained only upon release of a CPA actuation lock which automatically occurs upon mating of the connectors. The slide is then slid to the staged position, whereat the slide interferes with a clasp mechanism of the connectors so as to prevent unintentional release of the clasp mechanism.

Claims

1. In a pair of interfitting first and second connectors selectively held in a mutually mated relationship by a clasp mechanism connected to the first and second connectors, the improvement thereto comprising:

a connector position assurance device connected to the first connector, said connector position assurance device comprising;

a slide slidable with respect to the first connector from a prestaged position to a staged position, wherein when said slide is at said prestaged position said clasp mechanism is operable between a clasped position for holding the first and second connectors at the mutually mated relationship and an unclasped position whereat the first and second connectors may enter into and be exited from the mutually mated relationship, and wherein when said slide is at said staged position said clasp mechanism is retained in the clasped position; and

a connector position assurance actuation lock having a locked state and unlocked state, wherein said slide is only slidable to said staged position when said connector position assurance actuation lock is in the unlocked state, and wherein said unlocked state occurs only when the first and second connectors are mutually mated;

wherein said connector position assurance actuation lock comprises;

the first connector having a channel formed therein which defines a pair of acutely angled channel abutments; and

a pair of resilient arms located on said slide, each said arm terminating in an acutely angled arm end;

wherein said slide is slidable in said channel between said prestaged and staged positions; and

wherein said locked state is defined by said acutely angled arm ends abutting said acutely angled channel abutments wherein an inclination angle of the acutely angled arm ends and channel abutments inhibits said pair of resilient arms from flexing inwardly toward each other, and wherein said unlocked state is defined by said resilient arms being resiliently bent out of abutment with said channel abutments by abutment with the second connector when said first and second connectors are mutually mated.

2. The connectors of claim 1, wherein the clasp mechanism comprises a boss on said second connector being selectively received into a mating slot formed in a land resiliently connected to the first connector, said land being resiliently moved by said boss as said boss enters and exits said mating slot;

wherein said connector position assurance device further comprises an abutment connected to said slide;

wherein at said staged position said abutment prevents said land from being resiliently moved by said boss.

3. The connectors of claim 2, wherein said channel further defines a pair of guide slots, each guide slot terminating at a respective said channel abutment;

wherein said resilient arms each have a nib formed thereon; and

wherein said resilient arms are located in said guides slots such that said nibs protrude therefrom so as to be abutted by said second connector when said first and second connectors are mated, thereby causing said arm ends to be placed out of abutment with said channel abutments.

4. The connectors of claim 3, wherein said prestaged position is defined by a first snapping interaction between said slide and said first connector, and wherein said staged position is defined by a second snapping interaction between said slide and said first connector.

5. The connectors of claim 4, wherein said first and second snapping interactions are directed oppositely with respect to said boss relative to said land.

6. The connectors of claim 5, wherein a header is connected to said land such that said header is constrained to move with said land, said header having a seat formed therein;

wherein at said staged position, said abutment of said slide is received in said seat.

7. The connectors of claim 6, wherein at said staged position said boss biases said a header, and, in turn, said slide by said header, in a direction oppositely in relation to said second snapping interaction.

8. A first connector for being mated to a second connector, said first connector comprising:

a connector body;

a clasp element resliently mounted to said connector body; and

a connector position assurance device comprising;

a slide slidable relative to said connector body from a prestaged position to a staged position, wherein when said slide is at said prestaged position said clasp element is resiliently movable in a predetermined direction and when at said staged position said clasp element is immovable in the predetermined direction; and

a connector position assurance actuation lock having a locked state and unlocked state, wherein said slide is only slidable to said staged position when said connector position assurance actuation lock is in the unlocked state, and wherein said unlocked state occurs only when the first and second connectors are mutually mated;

wherein said prestaged position is defined by a first snapping interaction between said slide and said first connector, and said staged position is defined by a second snapping interaction between said slide and said first connector; and

wherein said first and second snapping interactions are directed oppositely with respect to said predetermined direction.

9. The connector of claim 8, wherein said connector position assurance actuation lock comprises:

a channel formed in said connector body which defines a pair of channel abutments; and

a pair of resilient arms located on said slide, each said arm terminating in an arm end;

wherein said slide is slidable in said channel between said prestaged and staged positions; and

wherein said locked state is defined by said arm ends abutting said channel abutments, and said unlocked state is defined by said resilient arms being resiliently bent out of abutment with said channel abutments by abutment with the second connector when said first and second connectors are mutually mated.

10. The connector of claim 9, wherein the clasp element comprises a land resiliently connected to the connector body;

wherein said connector position assurance device further comprises an abutment connected to said slide;

wherein at said staged position said abutment prevents said land from being resiliently moved in the predetermined direction.

11. The connector of claim 10, wherein said channel further defines a pair of guide slots, each guide slot terminating at a respective said channel abutment;

wherein said resilient arms each have a nib formed thereon; and

wherein said resilient arms are located in said guides slots such that said nibs protrude therefrom so as to be abutted by the second connector when said first and second connectors are mated, thereby causing said arm ends to be placed out of abutment with said channel abutments.

12. The connector of claim 11, wherein a header is connected to said land such that said header is constrained to move with said land, said header having a seat formed therein;

wherein at said staged position, said abutment of said slide is received in said seat.