Method and apparatus for coating vented brake rotors

• US 6,436,189 B1
• Filed: 05/31/2000
• Issued: 08/20/2002
• Est. Priority Date: 10/14/1999
• Status: Expired due to Fees

• Current Assignee: Metal Improvement Company
• Original Assignee: Craig J. Reuscher
• Inventors: Reuscher, Craig J.
• Primary Examiner(s): Crispino, Richard
• Assistant Examiner(s): Tadesse, Yewebdar T
• Application Number:
  US09/583,968
• Time in Patent Office: 811 Days
• Field of Search: 118/306, 118/320, 118/308, 118/309, 118/317, 118/303, 118/318, 118/319, 118/321, 118/322, 118/58
• US Class Current: 118/319
• CPC Class Codes: B05D 1/002 the substrate being rotated
• CPC Class Codes: B05D 1/02 performed by spraying
• CPC Class Codes: B05D 3/042 Directing or stopping the fluid to be coated with air
• CPC Class Codes: B05D 7/22 to internal surfaces, e.g. of tubes
• CPC Class Codes: F16D 2065/1308 one-part
• CPC Class Codes: F16D 2065/1328 internal cavities, e.g. cooling channels
• CPC Class Codes: F16D 2250/00 Manufacturing; Assembly
• CPC Class Codes: F16D 2250/0046 Coating
• CPC Class Codes: F16D 2250/0092 Tools or machines for producing linings
• CPC Class Codes: F16D 65/12 Discs; Drums for disc brakes

Abstract

Method and apparatus for applying a protective coating to the surfaces of air vents in a vented brake rotor wherein the method include the steps of rotating the rotor, directing coating material along with a stream of air toward the inlets of the vents to flood the vents with coating material to the surface, applying a suction to the outlets of the vents to remove and recover the excess material, and curing the coating. The apparatus includes fixtures for mounting the rotors that are driven to rotate the rotors during the coating operation, and for automatic operation a conveyer for advancing the rotors through a vent coating station, an exterior coating station for coating exterior rotor surfaces, and a curing station.

Claims

1. Apparatus for applying a liquid corrosion protection coating to the surfaces of vents in a vented brake rotor, wherein the rotor includes a pair of annular braking members, and a plurality of circumferentially spaced apart and generally radially extending air vents between said braking members having inwardly disposed air inlets and outwardly disposed air outlets, said apparatus comprising:

means for mounting a vented brake rotor for rotation about its axis,

means for rotating the mounting means,

means for directing a liquid corrosion protection coating toward said air inlets or air outlets,

means adjacent the coating means for applying a stream of air toward said air inlets or air outlets,

means for applying a suction to the opposite of the air inlets or outlets from which the coating and air stream are directed,

and means for curing said coating, whereby a uniform coating is applied to the vent surfaces.

2. The apparatus of claim 1, wherein said mounting means includes a floor stand with a spindle for carrying the rotor for rotation in a plane substantially parallel with the floor supporting the stand.

3. The apparatus of claim 1, wherein said mounting means includes a conveyor mounted spindle for rotatably carrying the rotor about a substantially vertical axis.

4. The apparatus of claim 1, wherein said coating means includes a nozzle and a source of coating material under pressure connected to the nozzle.

5. The apparatus of claim 1, wherein said air stream means includes a nozzle and a source of air pressure connected to the nozzle.

6. The apparatus of claim 1, wherein said suction means includes a nozzle and a source of vacuum connected to the nozzle.

7. The apparatus of claim 4, wherein said air stream means includes a nozzle and a source of air pressure connected to the nozzle, and said suction means includes a nozzle and a source of vacuum connected to the nozzle.

8. The apparatus of claim 1, wherein said curing means includes means for applying heat to said rotor.

9. The apparatus of claim 1, wherein said coating means includes a nozzle and a source of coating material under pressure connected to the nozzle, wherein said air stream means includes a nozzle and a source of air pressure connected to the nozzle, wherein said suction means includes a nozzle and a source of vacuum connected to the nozzle, and means for holding said coating and air nozzles to respectively position the nozzles into and out of coating and air application positions as the rotor is advanced along the conveyor.

10. Apparatus for automatically coating the surfaces of vents in vented brake rotors, wherein the rotor includes a plurality of circumferentially spaced and generally radially extending vents having inwardly disposed air inlets and outwardly disposed air outlets, said apparatus comprising:

a continuously driven conveyor,

a plurality of rotatable rotor holders mounted in spaced relation along the conveyor,

a plurality of vent flooder device holders mounted along the conveyor for travel along the conveyor and coactable with each rotatable rotor holder for flooding the vents with a corrosion protection material,

each vent flooder device holder including a coating nozzle for directing coating material toward said vent air inlets,

an air nozzle for directing an air stream toward said vent air inlets, and a vacuum device for applying a suction to the vent air outlets,

and means along the conveyor for curing said coating material.

11. Apparatus for applying a liquid corrosion protection coating to the surfaces of vents in a vented brake rotor, wherein the rotor includes a pair of annular braking members, a plurality of circumferentially spaced apart and generally radially extending vents between said braking members and having inwardly disposed air inlets and outwardly disposed air outlets, said apparatus comprising:

means for mounting a vented brake rotor for rotation about its axis, means for rotating the mounting means,

means for directing a liquid corrosion protection coating toward said air inlets or air outlets,

means for applying a suction to the opposite of the air inlets or outlets from which the coating is directed,

and means for curing said coating, whereby a uniform coating is applied to the vent surfaces.