Method and device for mounting a winding

• US 6,439,497 B1
• Filed: 09/24/1999
• Issued: 08/27/2002
• Est. Priority Date: 02/03/1997
• Status: Expired due to Fees

• Current Assignee: Asea Brown Boveri AB (ABB Limited)
• Original Assignee: ABB AB (ABB Limited)
• Inventors: Leijon, Mats, Backlund, Alberti
• Primary Examiner(s): Enad, Elvin
• Application Number:
  US09/355,752
• Time in Patent Office: 1,068 Days
• Field of Search: 242/433.2, 242/433.3, 242/439.5, 242/493, 242/566, 242/433, 295/96, 310/179, 310/180
• US Class Current: 242/430
• CPC Class Codes: H02K 15/085 by laying conductors into slotted stators
• CPC Class Codes: H02K 2203/15 Machines characterised by cable windings, e.g. high-voltage cables, ribbon cables
• CPC Class Codes: Y10T 29/49009 Dynamoelectric machine

Abstract

In a method for mounting a cable winding, cable by cable, on a stator (S) for a generator a number of cables (K) of predetermined lengths are used for the intended winding. The method implies mounting each such cable starting at the stator slot representing the middle of an intended coil arc, the first cable half being mounted according to a winding diagram in one direction from the said center slot and other cable half being mounted according to the winding diagram in the opposite direction starting from the same center slot. The method is carried out by means of a device comprising a drum means, for instance in the form of a capstan machine (2), which originally supports the entire predetermined cable length of a cable. Further, there are two cable feeders (A, B) disposed on either side of the stator (S), which alternatively lay the cable (k) in the stator slots according to the winding diagram by means of intermediate storage means (3, 4).

Claims

1. A method of mounting a winding on a stator for a generator comprising the steps:

a) using cable for the winding, the winding being wound with a number of cables of predetermined lengths for the intended winding of the stator,

b) placing the ,enter of the cable of about half the predetermined length at a location in a slot of the stator representing the middle of the intended coil arc,

c) starting from the center of the coil arc, winding the first half cable length onto the stator to form a first coil arc half and part of a complete stator winding turn, and

d) winding the remaining half cable length onto the stator starting from the said center of the coil arc and in the opposite direction relative to the winding of the first half cable length so as to form the other half of the coil arc on the stator and another part of the complete stator winding, wherein the cable is a high voltage cable.

2. A method of mounting a winding on a stator for a generator comprising the steps:

a) using cable for the winding, the winding being wound with a number of cables of predetermined lengths for the intended winding of the stator,

b) placing the center of the cable of about half the predetermined length at a location in a slot of the stator representing the middle of the intended coil arc,

c) starting from the center of the coil arc, winding the first half cable length onto the stator to form a first coil arc half and part of a complete stator winding turn,

d) winding the remaining half cable length onto the stator starting from the said center of the coil arc and in the opposite direction relative to the winding of the first half cable length so as to form the other half of the coil arc on the stator and another part of the complete stator winding where the cable is delivered wound onto a delivery drum,

unwinding the cable from the delivery drum a predetermined length, and coiling the cable onto a drum means,

marking the center of the cable at half the predetermined length, and cutting the cable at the predetermined length,

carrying out step a) and b), the first half cable length up to the center being uncoiled from the drum means using intermediate storage means, and

carrying out step c), the remaining half cable length being uncoiled from the drum means using said intermediate storage means.

3. A method of mounting a winding on a stator for a generator comprising the steps:

a) using cable for the winding, the winding being wound with a number of cables of predetermined lengths for the intended winding of the stator,

b) placing the center of the cable of about half the predetermined length at a location in a slot of the stator representing the middle of the intended coil arc,

c) starting from the center of the coil arc, winding the first half cable length onto the stator to form a first coil arc half and part of a complete stator winding turn,

d) winding the remaining half cable length onto the stator starting from the said center of the coil arc and in the opposite direction relative to the winding of the first half cable length so as to form the other half of the coil arc on the stator and another part of the complete stator winding

A) mounting a cable guide on one free end of the cable,

B) inserting the one free end of the cable in a first cable feeder located at the upper side of the stator frame and at the stator slot representing the middle of the intended coil arc,

C) running the one free end of the cable with the cable guide through the stator slot, which extends between the first cable feeder and the under side of the stator frame,

D) inserting the one free end of the cable with the cable guide in a second cable feeder disposed at the under side of the stator frame and running it through a following stator slot according to a predetermined winding diagram,

E) thereafter running the free end of the cable with the cable guide alternatively by means of the first cable feeder and the second cable feeder through the stator slots according to the winding diagram until the cable center marking is just opposite the stator slot representing the middle of the intended coil arc, and

F) thereafter repeating steps A)-E) for the other free end of the cable.

4. A method according to claim 3 comprising the step of disconnecting the cable feeder to provide the required arc dimension connecting the cable feeder on the opposite side of the stator frame to provide the required arc dimension.

5. A method of mounting a winding on a stator for a generator comprising the steps:

a) using cable for the winding, the winding being wound with a number of cables of predetermined lengths for the intended winding of the stator,

b) placing the center of the cable of about half the predetermined length at a location in a slot of the stator representing the middle of the intended coil arc,

c) starting from the center of the coil arc, winding the first half cable length onto the stator to form a first coil arc half and part of a complete stator winding turn,

d) winding the remaining half cable length onto the stator starting from the said center of the coil arc and in the opposite direction relative to the winding of the first half cable length so as to form the other half of the coil arc on the stator and another part of the complete stator winding

A1) mounting a pull wire to one free end of the cable,

B1) inserting the pullwire at one side of the stator frame in the stator slot representing the middle of the intended coil arc, so as to emerge from the stator slot at the other, opposite side of the stator frame,

C1) inserting the pull wire in a first cable feeder provided at the other, opposite side of the stator frame,

D1) thereafter pulling the pull wire with the cable through the stator slot and inserting it in a following stator slot according to the predetermined winding diagram,

D2) when a sufficient length of the pull wire is fed from the following stator slot at one side of the stator frame, inserting it in a second cable feeder provided at the said one side of the stator frame and pulling the cable up therethrough to be taken over by the first cable feeder, which is directed towards the following stator slot according to the winding diagram,

E1) running the cable feeders alternately for pulling the cable into the stator slots according to the winding diagram until the center marking of the cable is just opposite the stator slot representing the middle of the intended coil arc, and

F1) thereafter repeating steps A1)-E1) for the other half of the cable.

6. A device for mounting a winding in slots of a stator for a generator, wherein the device is arranged to be used for winding with cable formed of a number of predetermined lengths of cable for the stator winding, comprising:

drum means arranged to initially support the entire predetermined length of a cable, a first and a second cable feeder adjustable relative to the stator slots, which cable feeders are arranged to alternately lay the cable in successive stator slots according to a predetermined winding diagram by means of intermediate storage means, so that first mounting of a first half of the said predetermined cable length is to be carried out starting from the stator slot representing the middle of an intended coil arc and when winding of a first winding portion is completed, mounting of the other winding portion is to be carried out starting also from said stator slot.

7. A device according to claim 6, wherein one free end of the cable is feedable from the drum means to the first cable feeder in order to be inserted, on one side of the stator frame, in the stator slot representing the middle of an intended coil arc, the other cable feeder being disposed at the other, opposite side of the stator frame to grip the cable end emerging from the stator slot and to insert the cable end in the following stator slot according to the winding diagram and advance the cable therethrough for intermediate storage in the intermediate storage means, arranged to store the portion advanced of half the predetermined length of the cable when the center of the cable is just opposite the stator slot representing the middle of the intended coil arc, the first cable feeder being re-directed towards the next stator slot according to the winding diagram in order to insert therein the free cable end taken from the intermediate storage means which on the opposite side of the stator frame is arranged to be gripped by the other cable feeder so as to be inserted thereby in a following stator slot according to the winding diagram and to advance the cable therethrough for intermediate storage in the intermediate storage means, arranged to store the other of half the predetermined length of the cable, whereafter the first cable feeder is directed towards another following stator slot according to the winding diagram to insert therein the free cable end again taken from the intermediate storage means and to repeat the mounting of one half of the stator with half the predetermined cable length, whereafter the same procedure is arranged to be carried out with the other half cable length remaining on the drum means.

8. A device according to claim 6, wherein the drum means is formed as a capstan machine, which comprises a support with a drum for storage of the cable on unwinding from a delivery drum and for feeding out the wound cable by using both ends of the cable without the cable being cut off.

9. A device according to claim 8, wherein support includes driving equipment for driving a spreader arm and means for rotating the drum 180°

in a horizontal direction, the drum having a coupling on at least one opposite side thereof for being held alternately on the support.

10. A device according to claim 9, wherein the means for rotating the drum comprises a carriage disposed under the drum and including a lifting and rotating table for lifting the drum for rotation, so that the coupling of the drum is disconnected from the support, whereafter rotation takes place and the drum is lowered, so that the coupling on the opposite side of the drum is connected to the support.

11. A device according to claim 8, including a boom associated with the spreader arm for coiling and uncoiling of the cable from a stationary drum, which spreader arm is rotatably mounted on the support and supports a gripping arm for coiling and uncoiling of the cable.

12. A device according to claim 11, including means for rotating the gripping arm secured to the support.

13. A device according to claim 12, wherein the means for rotating the gripping arm comprises at least one of a chain and belt.

14. A device according to claim 12, wherein the means for rotating the drum including a screw drive.

15. A device according to claim 6, wherein the drum means comprises an additional drum, the coiling of which is arranged to take place by means of the intermediate storage means, which drum, during uncoiling, is arranged separate from the said intermediate storage means.

16. A device according to claim 6, wherein the intermediate storage means comprises two intermediate storage means, each including a capstan.

17. A device according to claim 6, wherein the intermediate storage means comprises a dual drum capstan, including a swingable drum swinging arms to alternately pass the drum between a coiling position at the support and an outer coiling position.

18. A device according to claim 6, including mobile means for supporting each cable feeder in separate planes under and above the stator frame.

19. A device according to claim 18, including a fork lift truck for supporting the first cable feeder on a floor level under the stator frame, and an overhead support for slidably carrying the other cable feeder in a plane above the stator frame.

20. A method of mounting a winding on a stator for a generator comprising the steps:

a) using cable for the winding, the winding being wound with a number of cables of predetermined lengths for the intended winding of the stator,

b) placing the center of the cable of about half the predetermined length at a location in a slot of the stator representing the middle of the intended coil arc,

c) starting from the center of the coil arc, winding the first half cable length onto the stator to form a first coil arc half and part of a complete stator winding turn, and

d) winding the remaining half cable length onto the stator starting from the said center of the coil arc and in the opposite direction relative to the winding of the first half cable length so as to form the other half of the coil arc on the stator and another part of the complete stator winding wherein

the high-voltage cable comprises a core with a plurality of conductive wires, an inner semiconducting layer surrounding the core, an insulating layer surrounding the inner semiconductive layer and an outer semiconductive layer surrounding the insulating layer.

21. A method of mounting a winding on a stator for a generator comprising the steps:

a) using cable for the winding, the winding being wound with a number of cables of predetermined lengths for the intended winding of the stator,

b) placing the center of the cable of about half the predetermined length at a location in a slot of the stator representing the middle of the intended coil arc,

c) starting from the center of the coil arc, winding the first half cable length onto the stator to form a first coil arc half and part of a complete stator winding turn, and

d) winding the remaining half cable length onto the stator starting from the said center of the coil arc and in the opposite direction relative to the winding of the first half cable length so as to form the other half of the coil arc on the stator and another part of the complete stator winding wherein

the high-voltage cable has a diameter of about 20 mm to about 200 mm and a conductor area of about 80 mm² to about 3000 mm².