Thin sanitary napkin capable of controlled deformation when in use

• US 6,440,113 B1
• Filed: 01/04/2000
• Issued: 08/27/2002
• Est. Priority Date: 08/16/1999
• Status: Expired due to Term

• Current Assignee: Edgewell Personal Care Brands, LLC (Edgewell Personal Care Company)
• Original Assignee: Christiane Lariviere, Henri Brisebois, Louis Canuel, Zulfikar Murji
• Inventors: Brisebois, Henri, Lariviere, Christiane, Canuel, Louis, Murji, Zulfikar
• Primary Examiner(s): Weiss, John G.
• Assistant Examiner(s): KIDWELL, MICHELE M
• Application Number:
  US09/477,244
• Time in Patent Office: 966 Days
• Field of Search: 604/358, 604/367, 604/378, 604/381, 604/383, 604/385.01, 604/385.03, 604/385.05, 604/374, 604/385.23, 604/385.31, 604/385.04, 604/369, 604/380, 604/379, 604/385.101
• US Class Current: 604/385.01
• CPC Class Codes: A61F 13/4704 having preferential bending zones, e.g. fold lines or grooves
• CPC Class Codes: A61F 13/47218 with a raised crotch region, e.g. hump
• CPC Class Codes: A61F 13/47227 for interlabial use
• CPC Class Codes: A61F 2013/15292 Resistance, i.e. modulus or strength
• CPC Class Codes: A61F 2013/15365 Dimensions
• CPC Class Codes: A61F 2013/15373 Calliper, i.e. thickness
• CPC Class Codes: A61F 2013/455 having a "W" shape
• CPC Class Codes: A61F 2013/4556 having a "M" shape

Abstract

The present sanitary napkin is thin (less than 4 mm in thickness), highly absorbent and has a flexural resistance which provides controlled deformation when in use, namely the assumption of a “W” pattern (good for absorption performance) or a “M” pattern (which enhances comfort). This controlled deformation provides a good comfort potential and simultaneously reduces the likelihood of bunching due to compression forces exerted laterally against the napkin by the thighs of the wearer. The sanitary napkin is characterized by a flexural resistance of not less than about 400 g. The sanitary napkin has a cover layer, a barrier layer and an absorbent system having at least one preferential bending zone which allows the napkin to adopt a certain three-dimensional deformation profile in response to lateral compression.

Claims

1. A sanitary napkin adapted to be worn in a crotch portion of an undergarment, said sanitary napkin comprising a main body with a longitudinal axis and two opposite longitudinal side areas, said main body comprising:

a) a fluid-pervious cover layer;

b) an absorbent system under said cover layer, said absorbent system having a central width of at least 60 mm;

c) a liquid-impervious barrier layer under said absorbent system;

d) said main body being characterised by a thickness less than about 4 mm;

e) said main body being characterised by a flexural resistance of not less than about 400 g;

f) said main body further comprises a plurality of preferential bending lines crossing one another and defining an array of crossing points;

wherein at least one of said preferential bending lines extending obliquely in relation to said longitudinal axis on said main body, said at least one of said preferential bending lines extending from one longitudinal side area of the main body to an opposite longitudinal side area, crossing the longitudinal axis of the main body;

g) wherein said array of crossing points form at least one preferential bending zone allowing said sanitary napkin to fold at said preferential bending zone in response to lateral compression applied to said napkin and permitting said napkin to acquire a three-dimensional deformation profile.

2. A sanitary napkin as defined in claim 1, wherein the crossing points in the array of crossing points extend along the longitudinal axis and facilitate folding of said sanitary napkin at a location along the longitudinal axis thereby.

3. A sanitary napkin as defined in claim 2, wherein said preferential bending zone is a central preferential bending zone, said absorbent system further including a pair of linear preferential bending zones extending between said central preferential bending zone and respective side edges of said main body.

4. A sanitary napkin as defined in claim 1, wherein said three dimensional deformation profile is a W profile.

5. A sanitary napkin as defined in claim 4, wherein at least one of said preferential bending lines is formed by a process selected from the group consisting of perforating, slitting, cutting and embossing.

6. A sanitary napkin as defined in claim 4, wherein the two preferential bending zones extending longitudinally near the side edges of said main body are arcuate.

7. A sanitary napkin as defined in claim 4, wherein said preferential bending zone extending longitudinally in the central portion of said main body is comprised of a continuous line of embossing.

8. A sanitary napkin as defined in claim 7, wherein said absorbent system includes a blend of cellulosic fibers and superabsorbent material.

9. A sanitary napkin as defined in claim 4, comprising an elongated strip of material adjacent one of the top surface or bottom surface of said absorbent system and extending along said longitudinal axis, said elongated strip of material inducing said absorbent system to fold about the preferential bending zone between the two preferential bending zones adjacent the side edges of said main body, in a direction away from said strip.

10. A sanitary napkin as defined in claim 9, wherein said absorbent system includes an absorbent layer having a basis weight of from about 100 g/m2 to about 700 g/m2 which has been air-laid as a bottom stratum of pulp, a middle stratum of pulp and superabsorbent polymer disposed in amongst the pulp, and a top stratum containing at least some pulp.

11. A sanitary napkin as defined in claim 10, wherein said fastener includes a flap.

12. A sanitary napkin as defined in claim 1, wherein said three dimensional deformation profile is a M profile.

13. A sanitary napkin as defined in claim 1, wherein said main body includes a pair of longitudinally extending side edges, said absorbent system comprises a top surface and a bottom surface and includes:

two preferential bending zones extending along said longitudinal axis and being adjacent the side edges of said main body on said top surface of said absorbent system; and

a preferential bending zone on the bottom surface of said absorbent system extending along said longitudinal axis, between the two preferential bending zones adjacent the side edges of said main body.

14. A sanitary napkin as defined in claim 1, wherein said main body includes a pair of longitudinally extending side edges, said absorbent system comprises a top surface and a bottom surface and includes:

two preferential bending zones extending along said longitudinal axis and being adjacent the side edges of said main body on said bottom surface of said absorbent system; and

a preferential bending zone on the top surface of said absorbent system extending along said longitudinal axis, between the two preferential bending zones adjacent the side edges of said main body.

15. A sanitary napkin as defined in claim 1, wherein said absorbent system includes superabsorbent material.

16. A sanitary napkin as defined in claim 15, wherein said absorbent system includes a plurality of absorbent layers in a superposed condition.

17. A sanitary napkin as defined in claim 1, wherein said sanitary napkin includes a fastener for retaining said sanitary napkin on an undergarment of a wearer.