Vacuum cleaner filter assembly

• US 6,440,191 B1
• Filed: 06/14/2000
• Issued: 08/27/2002
• Est. Priority Date: 06/14/2000
• Status: Expired due to Term

• Current Assignee: Shop-Vac Corporation (Hangzhou Great Star Industrial Company Limited)
• Original Assignee: Shop-Vac Corporation (Hangzhou Great Star Industrial Company Limited)
• Inventors: Liu, Li H., Berfield, Robert C.
• Primary Examiner(s): Hopkins, Robert A.
• Application Number:
  US09/594,542
• Time in Patent Office: 804 Days
• Field of Search: 153/53, 554/82, 554/85, 554/86, 554/71, 554/67, 554/92, 555/10, 55D/IG.3
• US Class Current: 55/485
• CPC Class Codes: A47L 5/365 of the vertical type, e.g. tank or bucket type
• CPC Class Codes: A47L 7/0038 with means for emptying the tanks
• CPC Class Codes: A47L 7/0042 Gaskets; Sealing means
• CPC Class Codes: A47L 9/127 tube- or sleeve-shaped
• CPC Class Codes: Y10S 55/03 Vacuum cleaner

Abstract

A vacuum cleaner has a tank and a lid for closing off the tank. A motor/impeller unit is disposed inside the tank for generating an airstream. A filter support is attached to the lid and disposed inside the tank. A foam sleeve for removing liquid from the airstream is attached to the filter support. An air filter cartridge is removably attached to the filter support outside of the foam sleeve. The foam sleeve may remain in place as the filter cartridge is attached for dry pick-up or removed for wet pick-up. In addition, a drain hole is provided in the lid for draining liquid passing through the foam sleeve.

Claims

1. A filter assembly for a vacuum cleaner having a filter support and operable in a dry vacuum mode, for collecting dry materials, and a wet vacuum mode, for collecting liquid material, the filter assembly comprising:

a liquid filter mounted on the filter support during both dry and wet vacuum modes;

a first air filter removably attached to the filter support during the dry vacuum mode, the first air filter having a filter medium disposed about the liquid filter, the first filter defining a lower end; and

a cover attached to the lower end of the first air filter

wherein the first air filter is removed during the wet vacuum mode.

2. The filter assembly of claim 1, in which the liquid filter comprises a foam sleeve.

3. The filter assembly of claim 1, in which the vacuum cleaner comprises a tank with a removable lid, and the filter support comprises a shroud depending from the lid and a filter cage, in which the liquid filter is adapted for attachment to the filter cage and the first air filter is adapted for attachment to the shroud.

4. The filter assembly of claim 3, in which the shroud defines a channel, and in which the first air filter comprises an upper end cap sized for insertion into the channel.

5. The filter assembly of claim 1, further comprising a second air filter removably attached to the filter support during the dry vacuum mode and positioned concentric with the first air filter, the second air filter having a filter medium disposed about the first air filter and defining a lower end for engaging the cover, wherein the second air filter is also removed during the wet vacuum mode.

6. The filter assembly of claim 5, in which the cover comprises a ring extension having a flange portion engaging the first and second air filters.

7. The filter assembly of claim 6, in which the ring extension is separable from the cover.

8. The filter assembly of claim 5, in which the vacuum cleaner comprises a tank with a removable lid, and the filter support comprises a shroud depending from the lid and a filter cage, in which the liquid filter is adapted for attachment to the filter cage and the first and second air filters are adapted for attachment to the shroud.

9. The filter assembly of claim 8, in which the shroud defines a channel and a lip, and in which the first air filter comprises an upper end cap sized for insertion into the channel and the second air filter comprises an upper end cap sized for insertion over the lip.

10. A vacuum cleaner comprising:

a tank;

a lid removably attached to the tank, the lid carrying a filter support;

a foam sleeve mounted on the filter support;

a first air filter removably attached to the filter support, the first air filter having a filter medium disposed about the foam sleeve, the first filter defining a lower end; and

a cover attached to the lower end of the first air filter.

11. The vacuum cleaner of claim 10, in which the filter support comprises a shroud depending from the lid and a filter cage attached to the shroud, wherein the foam sleeve is attached to the filter cage and the first air filter is attached to the shroud.

12. The vacuum cleaner of claim 11, in which the shroud defines a channel, and in which the first air filter-comprises an upper end cap sized for insertion into the channel.

13. The vacuum cleaner of claim 10, further comprising a second air filter removably attached to the filter support and positioned concentric with the first air filter, the second air filter having a filter medium disposed about the first air filter and defining a lower end for engaging the cover.

14. The vacuum cleaner of claim 13, in which the cover comprises a ring extension having a flange portion engaging the first and second air filters.

15. The vacuum cleaner of claim 14, in which the filter support comprises a shroud depending from the lid and a filter cage attached to the shroud, wherein the foam sleeve is attached to the filter cage and the first and second air filters are attached to the shroud.

16. The vacuum cleaner of claim 15, in which the shroud defines a channel and a lip, and in which the first air filter comprises an upper end cap sized for insertion into the channel and the second air filter comprises an upper end cap sized for insertion over the lip.

17. A vacuum cleaner comprising:

a tank;

a lid removably attached to the tank;

a filter support carried by the lid, the filter support comprising a shroud depending from the lid defining a central recess and having a bottom wall, and a filter cage supported inside the central recess;

a drain hole formed in the bottom wall;

a liquid filter mounted on the filter cage; and

an air filter removably attached to the bottom wall, the air filter including an upper end cap;

wherein the upper end cap of the air filter closes off the drain hole when the filter is attached to the shroud.

18. The vacuum cleaner of claim 17, in which the shroud further defines a channel for receiving the air filter upper end cap, and in which the drain hole is formed in a base of the channel.