Washing machine motor control device and method

• US 6,442,979 B1
• Filed: 05/06/1999
• Issued: 09/03/2002
• Est. Priority Date: 05/06/1999
• Status: Active Grant

• Current Assignee: Nidec Motor Corporation (Nidec Corporation)
• Original Assignee: Emerson Electric Company
• Inventors: Furmanek, Ralph D., Thorn, J. Stephen, Woodward, Arthur E.
• Primary Examiner(s): Stinson, Frankie L.
• Application Number:
  US09/306,613
• Time in Patent Office: 1,216 Days
• Field of Search: 68/121.6, 68/120.6, 681/33, 815/9, 318/811, 318/803, 318/807
• US Class Current: 68/12.16
• CPC Class Codes: D06F 2103/46 of the motor driving the drum
• CPC Class Codes: D06F 2105/48 Drum speed
• CPC Class Codes: D06F 34/10 Power supply arrangements, e.g. stand-by circuits
• CPC Class Codes: D06F 37/304 Arrangements or adaptations of electric motors
• CPC Class Codes: Y02B 40/00 Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

Abstract

A method and device for driving a clothes washing machine motor at a predetermined speed is presented. The washing machine motor, which may be an AC induction motor, is powered by a DC to AC inverter that includes a DC bus. The DC bus current is measured and the inverter output frequency is adjusted in response to the DC bus current measurement. In exemplary embodiments, measuring the DC bus current includes measuring the voltage drop across a resistor coupled to the DC bus. The frequency adjustment may be calculated by multiplying the DC bus current by a compensation factor to calculate a frequency adjustment value. Alternatively, frequency adjustment values may be stored in a look-up table, and the measured DC bus current is used to index the look-up table.

Claims

1. A method of driving a clothes washing machine motor at a predetermined speed, the washing machine motor being powered by a DC to AC inverter that includes a DC bus providing an essentially constant DC voltage, the method comprising:

measuring the DC bus current; and

adjusting the inverter output frequency solely in response to the DC bus current measurement.

2. The method of claim 1, wherein measuring the DC bus current includes measuring the voltage drop across a resistor coupled to the DC bus.

3. The method of claim 2, wherein measuring the DC bus current further includes amplifying and peak detecting the measured voltage drop.

4. The method of claim 2, wherein measuring the DC bus current further includes converting the measured voltage to a digital value.

5. The method of claim 2, wherein measuring the DC bus current further includes low-pass filtering the measured voltage.

6. The method of claim 5, wherein adjusting the inverter output frequency includes multiplying the DC bus current by a compensation factor to calculate a frequency adjustment value.

7. The method of claim 1, wherein adjusting the inverter output frequency includes keeping the voltage to frequency function of the inverter output essentially constant.

8. The method of claim 1, wherein adjusting the inverter output frequency comprises increasing the inverter output frequency.

9. The method of claim 1, wherein adjusting the inverter output frequency includes calculating a frequency adjustment value by multiplying the measured DC bus current by a compensation factor.

10. The method of claim 1, wherein adjusting the inverter output frequency includes:

calculating a plurality of inverter output frequency adjustment values corresponding to a plurality of DC bus current values;

storing the inverter output frequency values and corresponding DC bus current values in a look-up table;

indexing the look-up table according to the measured DC bus current to determine the inverter output frequency corresponding to the measured DC bus current.

11. The method of claim 1, wherein adjusting the inverter output frequency includes increasing washing machine motor speed when the DC bus current measurement indicates a load increase.

12. A program storage device storing instructions that when executed perform a method of driving a washing machine motor at a desired speed, the washing machine motor being powered by a DC to AC inverter that includes a DC bus providing an essentially constant DC voltage, the method comprising:

receiving an indication of the DC bus current; and

determining an adjustment to the inverter output frequency solely in response to the indication of the DC bus current.

13. The program storage device of claim 12, wherein receiving an indication of the DC bus current comprises receiving an indication of the voltage drop across a resistor coupled to the DC bus, and wherein the executed method further comprises keeping the voltage to frequency function of the inverter output essentially constant.

14. The program storage device of claim 12, wherein determining an adjustment to the inverter output frequency further comprises multiplying the received DC bus current by a compensation factor.

15. The program storage device of claim 12, wherein the program storage device further stores a look-up table including a plurality of inverter output frequency adjustment values and corresponding DC bus current values, and wherein the executed method further comprises indexing the look-up table with the received indication of the DC bus current to determine the corresponding inverter output frequency adjustment value.

16. The method of claim 12, wherein determining an adjustment to the inverter output frequency includes increasing washing machine motor speed when the DC bus current measurement indicates a load increase.