Three-dimensional open-worked prosthetic fabric

• US 6,443,964 B1
• Filed: 01/24/2000
• Issued: 09/03/2002
• Est. Priority Date: 08/01/1997
• Status: Expired due to Term

• Current Assignee: Sofradim Production
• Original Assignee: Sofradim Production
• Inventors: Meneghin, Alfredo, Ory, François Régis, Therin, Michel
• Primary Examiner(s): Reip, David O.
• Assistant Examiner(s): Woo, Julian W.
• Application Number:
  US09/463,318
• Time in Patent Office: 953 Days
• Field of Search: 606/151, 623/14.13, 623/23.72, 623/23.74, 623/23.76, 623/11.11, 661/69.R
• US Class Current: 606/151
• CPC Class Codes: A61F 2/0063 Implantable repair or support meshes, e.g. hernia meshes
• CPC Class Codes: A61F 2002/0068 having a special mesh pattern
• CPC Class Codes: D04B 21/12 characterised by thread material
• CPC Class Codes: D10B 2403/0213 with apertures, e.g. with one or more mesh fabric plies
• CPC Class Codes: D10B 2509/08 Hernia repair mesh

Abstract

An integral fabric made of at least one thread and having a thickness making apparent two opposite porous surfaces, the fabric having a honeycomb-like structure comprising transverse channels along the thickness of the fabric which are close and parallel to one another and emerging into an opening on either porous surface.

Claims

1. A three-dimensional knit or weaved integral fabric made of at least one thread, having a thickness separating and making apparent two opposite porous surfaces, the two opposite porous surfaces defining a periphery region and an interior region interior to the periphery region, each having openings separated from one another, wherein the pattern of said fabric determines s a honeycomb-like structure comprising a multiplicity of transverse channels along the thickness of said fabric, substantially close and parallel to one another, emerging into one said opening on either porous surface with almost no distinct and parallel sheets or panels joined to one another, the multiplicity of transverse channels being defined at the periphery region and the interior region of the two opposite porous surfaces.

2. A fabric according to claim 1, wherein each said opening has an hexagonal shape.

3. A fabric according to claim 1, wherein each said opening has a water drop like shape.

4. A fabric according to claim 1, wherein each said opening of one porous surface has an hexagonal shape, and each said opening of the other porous surface has a water drop like shape.

5. A fabric according to claim 1, wherein said thread consists of a plurality of filaments or fibers of a biocompatible and/or resorbable material.

6. A fabric according to claim 5, wherein said biocompatible material is polyester.

7. A three-dimensional knit or weaved integral fabric made of at least one thread, having a thickness separating and making apparent two opposite porous surfaces, the two opposite porous surfaces defining a periphery region and an interior region interior to the periphery region, each having openings separated from one another, wherein the pattern of said fabric determines a multiplicity of transverse channels along the thickness of said fabric, substantially close and parallel to one another, emerging into one said opening on either porous surface, the multiplicity of transverse channels being defined at the periphery region and the interior region of the two opposite porous surfaces, said channels being separated from one another by internal porous wall internally interconnecting adjacent channels, said internal porous walls providing a multidirectional porosity throughout said fabric.

8. A fabric according to claim 7, wherein each said internal porous wall has interstices connecting said adjacent channels having a width of between 50 and 300 μ

m.

9. A three-dimensional knit or weaved integral fabric made of at least one thread having a thickness separating and making apparent two opposite porous surfaces, the two opposite porous surfaces defining a periphery region and an interior region interior to the periphery region, each having openings separated from one another, wherein the pattern of said fabric determines a honeycomb-like structure comprising a multiplicity of transverse channels along the thickness of said fabric, substantially close and parallel to one another, emerging into one said opening on either porous surface, the multiplicity of transverse channels being defined at the periphery region and the interior region of the two opposite porous surfaces, the internal section of each channel being substantially free of any crossing tread.

10. A three-dimensional knit or weaved integral fabric made of at least one thread, having a thickness separating and making apparent two opposite porous surfaces, the two opposite porous surfaces defining a periphery region and an interior region interior to the periphery region, each having openings separated from one another, wherein the pattern of said fabric determines a multiplicity of transverse channels along the thickness of said fabric, substantially close and parallel to one another emerging into one said opening on either porous surface, the multiplicity of transverse channels being defined at the periphery region and the interior region of the two opposite porous surfaces, said pattern being obtained by knitting two outside layers of warp threads in correspondence respectively to the two porous surfaces of the fabric, and at least one inside layer of thread for intermediately binding said outside layers.

11. A fabric according to claim 10, obtained by knitting on a double bed Rachel loom, all of the bars corresponding to the threads of the outside layers being threaded on full one empty, the inside layer being threaded full.

12. A prosthesis or implant for parietal and/or visceral surgery, comprising a fabric according to claim 10.

13. A three-dimensional knit or weaved integral fabric made of at least one thread, having a thickness separating and making apparent two opposite porous surfaces, each having openings separated from one another, wherein the pattern of said fabric determines a honeycomb-like structure comprising a multiplicity of transverse channels along the thickness of said fabric, substantially close and parallel to one another, emerging into one said opening on either porous surface with almost no distinct and parallel sheets or panels joined to one another, the multiplicity of transverse channels located substantially throughout the whole surface of the two opposite porous surfaces.

14. A three-dimensional knit or weaved integral fabric made of at least one thread, having a thickness separating and making apparent two opposite porous surfaces, each having openings separated from one another, wherein the pattern of said fabric determines a multiplicity of transverse channels along the thickness of said fabric, substantially close and parallel to one another, emerging into one said opening on either porous surface, the multiplicity of transverse channels located substantially throughout the whole surface of the two opposite porous surfaces, said channels being separated from one another by internal porous wall internally interconnecting adjacent channels, said internal porous walls providing a multidirectional porosity throughout said fabric.

15. A three-dimensional knit or weaved integral fabric made of at least one thread having a thickness separating and making apparent two opposite porous surfaces, each having openings separated from one another, wherein the pattern of said fabric determines a honeycomb-like structure comprising a multiplicity of transverse channels along the thickness of said fabric, substantially close and parallel to one another, emerging into one said opening on either porous surface, the multiplicity of transverse channels located substantially throughout the whole surface of the two opposite porous surfaces, the internal section of each channel being substantially free of any crossing thread.

16. A three-dimensional hit or weaved integral fabric made of at least one thread, having a thickness separating and making apparent two opposite porous surfaces each having openings separated from one another, wherein the pattern of said fabric determines a multiplicity of transverse channels along the thickness of said fabric, substantially close and parallel to one another, emerging into one said opening on either porous surface, the multiplicity of transverse channels located substantially throughout the whole surface of the two opposite porous surfaces, said pattern being obtained by knitting two outside layers of warp threads in correspondence respectively to the two porous surfaces of the fabric, and at least one inside layer of thread for intermediately binding said outside layers.