Prosthetic foot

• US 6,443,995 B1
• Filed: 12/22/2000
• Issued: 09/03/2002
• Est. Priority Date: 12/22/2000
• Status: Expired due to Fees

• Current Assignee: BioQuest Prosthetics LLC
• Original Assignee: Barry W. Townsend, Byron Kent Claudino
• Inventors: Townsend, Barry W., Claudino, Byron Kent
• Primary Examiner(s): McDermott, Corrine
• Assistant Examiner(s): STEWART, ALVIN J
• Application Number:
  US09/742,077
• Publication Number:
  US 20020082713A1
• Time in Patent Office: 620 Days
• Field of Search: 623/55, 623/54, 623/53, 623/27, 623/47, 623/48, 623/49, 623/50, 623/51, 623/52
• US Class Current: 623/55
• CPC Class Codes: A61F 2/66 Feet; Ankle joints
• CPC Class Codes: A61F 2/6607 Ankle joints
• CPC Class Codes: A61F 2002/5001 Cosmetic coverings
• CPC Class Codes: A61F 2002/6621 Toes
• CPC Class Codes: A61F 2002/6642 Heels
• CPC Class Codes: A61F 2002/665 Soles

Abstract

An ankle joint and a subtalar joint provided in a hindfoot permit closed kinetic chain motion of the foot. The ankle and subtalar joints are preferably formed integrally with the hindfoot by respective struts of resilient material of the hindfoot. An arch in the midfoot creates frontal and sagittal plane motion capabilities. The forefoot includes at least one expansion joint hole extending therethrough between dorsal and plantar surfaces. An expansion joint extends forward from the hole to the anterior edge of the forefoot to form plural expansion struts that create improved biplanar motion capability of the forefoot. Concavities and convexities on the surface of the hindfoot, midfoot and forefoot encourage desired motions and motion directions so that the foot functions and feels like a normal foot to the amputee.

Claims

1. A prosthetic foot comprising a forefoot portion, a midfoot portion and a hindfoot portion, said hindfoot portion including first and second joints permitting closed kinetic chain motion of the prosthetic foot in gait, said first joint having a joint axis oriented for permitting motion of said hindfoot portion about said first joint axis which is at least primarily in the sagittal plane and said second joint having a joint axis oriented for permitting motion of said hindfoot portion about said second joint axis which is at least primarily in the frontal and transverse planes.

2. The prosthetic foot according to claim 1, wherein said second joint axis is oriented for permitting motion of said hindfoot portion about said second joint axis in the frontal, transverse and sagittal planes.

3. The prosthetic foot according to claim 2, wherein said second joint axis runs in said hindfoot portion from posterior, plantar and lateral to anterior, dorsal and medial.

4. The prosthetic foot according to claim 1, wherein said second joint axis as projected on a transverse plane is externally rotated at an angle within the range of 9°

to 23°

with respect to the longitudinal axis of the foot.

5. The prosthetic foot according to claim 1, wherein said second joint axis as projected on a sagittal plane makes an angle within the range of 30°

to 45°

with respect to a transverse plane.

6. The prosthetic foot according to claim 1, wherein said first joint is arranged above said second joint in said hindfoot portion.

7. The prosthetic foot according to claim 1, wherein said first and second joints are formed integrally with said hindfoot portion by respective struts of resilient material of said hindfoot portion.

8. The prosthetic foot according to claim 7, wherein said struts are each elongated in the direction of their respective joint axis.

9. The prosthetic foot according to claim 7, wherein anterior and posterior side surfaces of said strut of said first joint and medial and lateral side surfaces of said strut of said second joint are concavely curved for transferring and absorbing forces in motion of said hindfoot portion about the first and second joint axes.

10. The prosthetic foot according to claim 7, wherein a hole extends through said hindfoot portion along an anterior side surface of said strut of said first joint and wherein the hindfoot portion anterior to said hole includes a gap to permit said motion of said hindfoot portion about said first joint axis.

11. The prosthetic foot according to claim 10, wherein the height of said gap is selected so that a lower surface of said hindfoot portion defining said gap acts as a stop against an opposing upper surface defining said gap to limit the amount of said motion of said hindfoot portion about said first joint axis in dorsiflexion.

12. The prosthetic foot according to claim 11, further comprising on the dorsal surface of said midfoot portion of said prosthetic foot anterior to said stop a dorsal concavity which allows the midfoot portion and forefoot portion to dorsiflex as weight is transferred to the anterior portions of the prosthetic foot in gait.

13. The prosthetic foot according to claim 10, wherein said hole extends in a direction parallel to said joint axis of said first joint.

14. The prosthetic foot according to claim 1, wherein said first joint axis as projected on a transverse plane is 8°

to 30°

externally rotated with the medial side more anterior than the lateral to the long axis of the foot.

15. The prosthetic foot according to claim 14, wherein said first joint axis as projected on a sagittal plane is inclined from the transverse plane with the anterior being more proximal than the posterior.

16. The prosthetic foot according to claim 14, wherein said first joint axis as projected on a frontal plane is inclined from the transverse plane with the medial being more proximal than the lateral.

17. The prosthetic foot according to claim 1, wherein said hindfoot portion includes a heel with a posterior lateral corner which is more posterior and lateral than the medial corner of the heel to encourage hindfoot eversion during initial contact phase of gait.

18. A prosthetic foot according to claim 1, wherein the posterior aspect of said first joint of said hindfoot portion is a concavity having a variable radius of curvature.

19. The prosthetic foot according to claim 1, wherein said second joint is bounded medially and laterally by respective holes extending through said hindfoot portion.

20. The prosthetic foot according to claim 1, wherein the hindfoot portion includes medial and lateral gaps extending along said second joint to permit said motion of said hindfoot portion about said second joint axis.

21. The prosthetic foot according to claim 20, wherein the height of each of said gaps is selected so that a lower surface of said hindfoot portion defining the gap acts as stop against an opposing upper surface defining the gap to limit the amount of said motion of said hindfoot portion about said second joint axis in eversion and inversion in gait.

22. The prosthetic foot according to claim 21, wherein the height of said medial gap is at least twice that of said lateral gap.

23. The prosthetic foot according to claim 1, wherein the plantar surface of the midfoot portion of said prosthetic foot has a longitudinal arch which is formed with a concavity having a longitudinal axis that is deviated in the frontal plane 25 to 42°

from the transverse plane with the medial side more proximal than the lateral to create frontal and sagittal plane motion capabilities.

24. The prosthetic foot according to claim 23, wherein the medial aspect of said longitudinal arch concavity is larger in radius and more proximal than the lateral aspect of said concavity.

25. The prosthetic foot according to claim 23, further comprising on the plantar surface of said prosthetic foot in the anterior portion of said longitudinal arch concavity a metatarsal arch concavity.

26. The prosthetic foot according to claim 23, further comprising on the dorsal surface of said midfoot portion of said prosthetic foot a dorsal concavity and anterior and medial from said dorsal concavity a metatarsal arch convexity.

27. The prosthetic foot according to claim 23, wherein the anterior aspect of said longitudinal arch concavity has its longitudinal axis orientation as projected on the transverse plane at an angle to the longitudinal axis of the foot with the medial being more anterior than the lateral.

28. The prosthetic foot according to claim 23, wherein the middle aspect of said longitudinal arch concavity has its longitudinal axis orientation parallel to the frontal plane.

29. The prosthetic foot according to claim 23, wherein said longitudinal arch concavity has a longitudinal axis orientation that is deviated in the transverse plane so that its axis creates a fan shape.

30. The prosthetic foot according to claim 23, wherein the posterior aspect of said longitudinal arch concavity has a longitudinal axis orientation that is deviated in the transverse plane so that its axis is internally rotated to the long axis of the foot.

31. The prosthetic foot according to claim 23, wherein s aid midfoot portion is formed of a semi-rigid material and said longitudinal arch is shaped to create a dynamic response capability of said foot in gait such that the medial aspect of the longitudinal arch has a relatively higher dynamic response capability and the lateral aspect of said longitudinal arch has a relatively lower dynamic response capability.

32. The prosthetic foot according to claim 1, wherein the plantar surface of said foot beneath said forefoot portion and said midfoot portion has a weight bearing surface in the form of an arc which mimics the axis of the fifth ray in function.

33. The prosthetic foot according to claim 32, wherein said weight bearing surface arc is generally angled 35°

with the longitudinal axis of the foot with the medial being more anterior than the lateral.

34. The prosthetic foot according to claim 1, wherein the dorsal aspect of said midfoot portion and forefoot portion is formed with a concavity which mimics in function the fifth ray axis of motion, said concavity having a longitudinal axis which is oriented at an angle of 20 to 35°

to the longitudinal axis of the foot with the medial being more anterior than the lateral to encourage fifth ray motion in gait as in the oblique low gear axis of rotation of the second to fifth metatarsals in the human foot.

35. The prosthetic foot according to claim 1, wherein the posterior of the forefoot portion includes medial and lateral expansion joint holes extending through said forefoot portion between dorsal and plantar surfaces thereof, and expansion joints extending forward from respective ones of said holes to the anterior edge of the forefoot portion to form medial, middle and lateral expansion struts which create improved biplanar motion capability of the forefoot portion of said foot.

36. The prosthetic foot according to claim 35, wherein said expansion joint holes are located along a line in the transverse plane which extends at an angle of 35°

to the longitudinal axis of the foot with the medial expansion joint hole more anterior than the lateral expansion joint hole.

37. The prosthetic foot according to claim 35, wherein said expansion joint holes as projected on a sagittal plane are inclined at an angle of 45°

to the transverse plane with the dorsal aspect of the holes being more anterior than the plantar aspect.

38. The prosthetic foot according to claim 35, wherein the lateral expansion joint hole extends through the intersection of first ray and fifth ray axes of motion of said foot in gait.

39. The prosthetic foot according to claim 35, wherein the anterior end of said forefoot portion is shaped in an upwardly curved arc to simulate the human toes being dorsiflexed in the heel rise toe off position of the late stance phase of gait.

40. The prosthetic foot according to claim 39, wherein the thickness of said anterior end of said forefoot portion is less than that of said midfoot portion to encourage motion of said forefoot portion in gait.

41. The prosthetic foot according to claim 35, wherein the distance from the lateral first joint axis to the lateral expansion joint hole is shorter than the distance from the medial first joint axis to the medial expansion joint hole such that the lateral portion of the prosthetic foot has a shorter toe lever than the medial for enabling midfoot high and low dynamic response.

42. The prosthetic foot according to claim 35, further comprising on the plantar surface of said prosthetic foot a metatarsal arch concavity, said medial and lateral expansion joint holes terminating in said metatarsal arch concavity.

43. The prosthetic foot according to claim 1, wherein the plantar surface of said midfoot portion has an arch which, in the vicinity of the navicular medially and the base of the fourth metatarsal laterally, includes a concavity having a longitudinal axis oriented normal to the first ray axis of motion in the human foot so that the function thereof is mimicked in the prosthetic foot.

44. The prosthetic foot according to claim 43, wherein said longitudinal axis of said concavity is at an angle of 30 to 45°

to the longitudinal axis of the foot.

45. The prosthetic foot according to claim 1, wherein the posterior of the forefoot portion includes at least one expansion joint hole extending through said forefoot portion between dorsal and plantar surfaces thereof with an expansion joint extending forward from said expansion joint hole to the anterior edge of the forefoot portion to form plural expansion struts which create improved biplanar motion capability of the forefoot portion of said foot.

46. The prosthetic foot according to claim 1, further comprising an attachment device connected to the top of said hindfoot portion for attaching said prosthetic foot to a prosthetic component above said foot.

47. The prosthetic foot according to claim 46, wherein a lower part of said attachment device is embedded into the material of said hindfoot portion.

48. The prosthetic foot according to claim 46, wherein said attachment device comprises an upper pyramid attachment plate and a lower attachment plate connected to said upper pyramid attachment plate in spaced relation, said lower attachment plate being embedded into the material of said hindfoot portion for connecting said device in said hindfoot portion.

49. The prosthetic foot according to claim 48, wherein said upper and lower plates of said attachment device are connected to one another in spaced relation by a plurality of fasteners.

50. The prosthetic foot according to claim 48, wherein said upper and lower plates of said attachment device are connected to one another in spaced relation by side walls of said device, said attachment plates and side walls being formed as one piece.

51. The prosthetic foot according to claim 46, wherein said attachment device is located in said hindfoot portion longitudinally centered over said first joint axis.

52. The prosthetic foot according to claim 1, wherein said forefoot, midfoot and hindfoot portions are formed of a single piece of plastic by at least one of molding and machining.

53. The prosthetic foot according to claim 1, further comprising a cosmetic covering about said forefoot, midfoot and hindfoot portions.

54. The prosthetic foot according to claim 1, wherein said first joint mimics an ankle joint and said second joint mimics a subtalar joint to allow said foot to function like a human foot.

55. The prosthetic foot according to claim 1, wherein said hindfoot portion is formed with medial and lateral malleoli located along a line which is 8°

-30°

externally rotated from a normal to the long axis of the foot, said malleoli being located over said first joint axis with the medial malleoli more proximal than the lateral.

56. A prosthetic foot comprising a forefoot portion, a midfoot portion and a hindfoot portion, said hindfoot portion including means for permitting triplanar closed kinetic chain motion of the prosthetic foot in gait, the plantar surface of said midfoot portion having a longitudinal arch which is formed with a concavity having a longitudinal axis that is deviated in the frontal plane 25°

-42°

from the transverse plane to create frontal and sagittal plane motion capabilities, the medial aspect of said longitudinal arch concavity being larger in radius and more proximal than the lateral aspect of said concavity.

57. The prosthetic foot according to claim 56, wherein the posterior of said forefoot portion includes at least one expansion joint hole extending through said forefoot portion between dorsal and plantar surfaces thereof with an expansion joint extending forward from said expansion joint hole to the anterior edge of said forefoot portion to form plural expansion struts which create improved biplanar motion capability of said forefoot portion.

58. The prosthetic foot according to claim 56, wherein said midfoot portion is formed of a semi-rigid material and said longitudinal arch is shaped to create a dynamic response capability of said foot in gait such that the medial aspect of the longitudinal arch has a relatively higher dynamic response capability and the lateral aspect of said longitudinal arch has a relatively lower dynamic response capability.

59. A prosthetic foot according to claim 56, wherein said forefoot, midfoot and hindfoot portions are formed of a single piece of resilient material.

60. The prosthetic foot according to claim 59, wherein said resilient material is a semi-rigid plastic.

61. A prosthetic foot comprising a forefoot portion, a midfoot portion and a hindfoot portion, said hindfoot portion including means for permitting triplanar closed kinetic chain motion of the prosthetic foot in gait, the posterior of said forefoot portion including at least one expansion joint hole extending through said forefoot portion between dorsal and plantar surfaces thereof with an expansion joint extending forward from said expansion joint hole to the anterior edge of said forefoot portion to form plural expansion struts which create improved biplanar motion capability of said forefoot portion.

62. The prosthetic foot according to claim 61, wherein said midfoot portion is formed of a semi-rigid material with a longitudinal arch shaped to create a dynamic response capability of said foot in gait such that the medial aspect of the longitudinal arch has a relatively higher dynamic response capability and the lateral aspect of said longitudinal arch has a relatively lower dynamic response capability.

63. The prosthetic foot according to claim 61, wherein said forefoot, midfoot and hindfoot portions are formed of a single piece of resilient material.

64. The prosthetic foot according to claim 63, wherein said resilient material is a semi-rigid plastic.

65. A prosthetic foot comprising a forefoot portion, a midfoot portion and a hindfoot portion, said hindfoot portion including an ankle joint and a subtalar joint permitting closed kinetic chain motion of the prosthetic foot in gait, said ankle joint having a joint axis oriented for permitting motion of said hindfoot portion about said ankle joint axis which is at least primarily in the sagittal plane and said subtalar joint having a joint axis oriented for permitting motion of said hindfoot portion about said subtalar joint axis which is at least primarily in the frontal and transverse planes, said ankle and subtalar joints being formed integrally with said hindfoot portion by respective struts of resilient material of said hindfoot portion.

66. The prosthetic foot according to claim 65, wherein said struts are each elongated in the direction of their respective joint axis.

67. The prosthetic foot according to claim 65, wherein anterior and posterior side surfaces of said strut of said ankle joint and medial and lateral side surfaces of said strut of said subtalar joint are concavely curved for transferring and absorbing forces in motion of said hindfoot portion about said ankle and subtalar joint axes.

68. The prosthetic foot according to claim 65, wherein a hole extends through said hindfoot portion along an anterior side surface of said strut of said ankle joint and wherein the hindfoot portion anterior to said hole includes a gap to permit said motion of said hindfoot portion about said ankle joint axis.

69. The prosthetic foot according to claim 68, wherein the height of said gap is selected so that a lower surface of said hindfoot portion defining said gap acts as a stop against an opposing upper surface defining said gap to limit the amount of said motion of said hindfoot portion about said ankle joint axis in dorsiflexion.

70. The prosthetic foot according to claim 69, further comprising on the dorsal surface of said midfoot portion of said prosthetic foot anterior to said stop a dorsal concavity which allows the midfoot portion and the forefoot portion to dorsiflex as weight is transferred to the anterior portions of the prosthetic foot during gait.

71. The prosthetic foot according to claim 68, wherein said hole extends in a direction parallel to said joint axis of said ankle joint.