Microfluidic system for measurement of total organic carbon

• US 6,444,474 B1
• Filed: 04/19/1999
• Issued: 09/03/2002
• Est. Priority Date: 04/22/1998
• Status: Expired due to Fees

• Current Assignee: Eltron Research & Development, LLC
• Original Assignee: Eltron Research & Development, LLC
• Inventors: Thomas, Ross C., Cravens, Eric D., Carter, Michael T.
• Primary Examiner(s): Warden, Jill
• Assistant Examiner(s): GAKH, YELENA G
• Application Number:
  US09/294,697
• Time in Patent Office: 1,233 Days
• Field of Search: 422/50, 422/58, 422/68.1, 422/78, 422/80, 436/146
• US Class Current: 436/146
• CPC Class Codes: G01N 33/1846 Total carbon analysis
• CPC Class Codes: G01N 33/1893 using flow cells
• CPC Class Codes: Y10T 436/235 In an aqueous solution [e.g., TOC, etc.]

Abstract

This invention provides devices for the measurement of total organic carbon content in water samples. The device has a microfluidic sample cell with a sample channel for receiving a water sample wherein the water sample can be irradiated with UV radiation to oxidize organics to CO₂. The sample channel is sufficiently thin in the region irradiated to allow very rapid substantial mineralization of the organics in the sample. A photocatalyst, such as TiO₂ or platinized TiO₂ can be employed to speed sample oxidation. Substantial mineralization of a sample can be achieved in less than about 30 seconds, significantly decreasing the time required for making a TOC measurement. CO₂ generated by sample oxidation can be detected and/or quantitated by various methods, particularly by conductivity measurements or by infrared methods.

Claims

1. A device for measurement of total organic carbon in a water sample which comprises a UV source, a microfluidic sample cell which is at least in part transparent to UV radiation and which has at least one sample channel for receiving the water sample, the sample cell comprising a photocatalyst in contact with the water sample and the sample cell being positioned with respect to the UV source such that at least a portion of a water sample in the sample channel can be irradiated by the UV source to oxidize organics in the water sample and generate CO₂, a means for detecting the CO₂ generated to determine the total organic carbon in the sample, and a counterelectrode in proximity to the photocatalyst layer so that a bias voltage can be applied to the photocatalyst layer wherein the photocatalyst is a thin-film or layer in the sample channel.

2. The device of claim 1 wherein the photocatalyst is a thin-film of TiO₂ and the counter electrode is a thin-film of Titanium metal.

3. A device for measurement of total organic carbon in a water sample which comprises a UV source, a microfluidic sample cell which is at least in part transparent to UV radiation and which has at least one sample channel for receiving the water sample, the sample cell positioned with respect to the UV source such that at least a portion of a water sample in the sample channel can be irradiated by the UV source to oxidize organics in the water sample and generate CO₂, a means for detecting the CO₂ generated to determine the total organic carbon in the sample and a device holder for receiving the microfluidic cell and UV source and holding these elements in a fixed relative position such that at least a portion of the sample in the sample channel is irradated by the UV source, wherein the microfluidic sample cell comprises a top substrate and a bottom substrate and an intervening shaped spacer having a cavity therein which together form the sample channel the cavity defining the shape and size of the sample channel, a sample inlet and a sample outlet in the sample cell, a photocatalyst element in contact with the sample and a first and second conductivity electrode positioned within the sample channel wherein the photocatalyst is positioned in the sample channel to be irradiated by the UV light source.

4. The device of claim 3 wherein the UV source is positioned adjacent to the top substrate of the cell, the photocatalyst layer is formed on the bottom substrate and the first and second conductivity electrodes are formed on the top and the bottom substrates, respectively.

5. A device for measurement of total organic carbon in a water sample which comprises a UV source, a microfluidic sample cell which is at least in part transparent to UV radiation and which has at least one sample channel for receiving the water sample, the sample cell positioned with respect to the UV source such that at least a portion of a water sample in the sample channel can be irradiated by the UV source to oxidize organics in the water sample and generate CO₂, a means for detecting the CO₂ generated to determine the total organic carbon in the sample, and a photocatalyst layer in the sample flow path, wherein the sample cell is a continuous flow cell and comprises a sample flow path and a control flow path, wherein the sample passing through the control flow path is not irradiated by the UV source, wherein a portion of the top substrate is not transparent to UV radiation and wherein a photocatalyst element is provided on the bottom substrate, the photocatalyst element positioned with respect to the top substrate such that it is irradiated with UV radiation.

6. A device for measurement of total organic carbon in a water sample which comprises a UV source, a microfluidic sample cell which is a continuous flow cell, which is at least in part transparent to UV radiation and which has at least one sample channel for receiving the water sample, the sample cell positioned with respect to the UV source such that at least a portion of a water sample in the sample channel can be irradiated by the UV source to oxidize organics in the water sample and generate CO₂, a nondispersive infrared spectroscopy (NDIR) detector for measurement of CO₂ generated by UV irradiation in the flow path of the flow sample cell and determination of the total organic carbon in the sample, and a conduit for conducting samples from the sample cell into the NDIR detector.

7. The device of claim 6 wherein the conduit is heated to avoid condensation of the sample.

8. A device for measurement of total organic carbon in a water sample which comprises a UV source, a microfluidic sample cell which is a continuous flow cell, which is at least in part transparent to UV radiation and which has at least one sample channel for receiving the water sample, the sample cell positioned with respect to the UV source such that at least a portion of a water sample in the sample channel can be irradiated by the UV source to oxidize organics in the water sample and generate CO₂, an NDIR detector for measurement of CO₂ generated by UV irradiation in the flow path of the flow sample cell and determination of the total organic carbon in the sample, wherein the NDIR detector comprises a long pathlength gas cell, an infrared source for irradiating the gas cell and an infrared detector to measure CO₂ in the gas cell.

9. A device for measurement of total organic carbon in a water sample which comprises a UV source, a microfluidic sample cell which is at least in part transparent to UV radiation and which has at least one sample channel for receiving the water sample, the sample cell positioned with respect to the UV source such that at least a portion of a water sample in the sample channel can be irradiated by the UV source to oxidize organics in the water sample and generate CO₂ and a means for detecting the CO₂ generated to determine the total organic carbon in the sample, wherein the water sample being irradiated is confined to a layer perpendicular to the direction of the irradiating light, wherein the thickness of the layer is less than about 150 μ

m and wherein the UV radiation provides substantially complete oxidation of organic carbon in the irradiated sample within about 30 seconds.

11. The device of claim 9 wherein the microfluidic sample cell comprises two overlayered substrates at least one of which has a cavity on its internal surface which forms a sample channel.

12. The device of claim 9 wherein the microfluidic sample cell comprises two overlayered substrates and an intervening spacer which forms a sample channel.

13. The device of claim 9 wherein the sample cell comprises electrodes in contact with the irradiated sample to measure conductivity of that sample and to thereby detect and measure CO₂ generated in that sample.

14. The device of claim 9 wherein the sample cell comprises a photocatalyst in contact with the water sample.

15. The device of claim 14 wherein the photocatalyst comprises a semiconductor material.

16. The device of claim 15 wherein the photocatalyst is TiO₂.

17. The device of claim 16 wherein the photocatalyst is metalized TiO₂.

18. The device of claim 16 wherein the photocatalyst is platinized TiO₂.

19. The device of claim 16 wherein the photocatalyst is TiO₂ formed by electrochemical oxidation of a Ti thin film or foil.

20. The device of claim 9 wherein the microfluidic sample cell comprises a top substrate and a bottom substrate and an intervening shaped spacer having a cavity therein which together form the sample channel the cavity defining the shape and size of the sample channel, a sample inlet and a sample outlet in the sample cell, a photocatalyst element in contact with the sample and a first and second conductivity electrode positioned within the sample channel wherein the photocatalyst is positioned in the sample channel to be irradiated by the UV light source.

21. The device of claim 20 wherein the sample cell further comprises a temperature sensor in contact with the sample in the sample channel.

22. The device of claim 21 wherein the conductivity electrodes are microfabricated using photolithography on one or both of the substrates.

23. The device of claim 9 wherein the sample cell is a static flow cell or a stop flow cell.

24. The device of claim 9 wherein the sample cell is a continuous flow cell.

25. The device of claim 24 wherein the sample cell comprises a sample flow path and a control flow path.

26. The device of claim 25 wherein the sample passing through the control flow path is not irradiated by the UV source.

27. The device of claim 25 wherein the sample cell comprises a top substrate, a bottom substrate and an intervening spacer having at least one shaped cavity therein which together form the sample cell and wherein the cavity in the spacer forms the flow paths in the cell.

28. The device of claim 26 further comprising a UV radiation filter to block UV irradiation of the sample in the control channel.

29. The device of claim 26 further comprising a photocatalyst layer in the sample flow path.

30. The device of claim 24 further comprising an NDIR detector for measurement of CO₂ generated by UV irradiation in the flow path of the flow sample cell.

10. A method for detecting total organic carbon in a water sample which comprises introducing the water sample into a microfluidic sample cell and mineralizing the organic carbon therein to CO₂ by irradiating the water sample with UV radiation and measuring the amount of CO₂ generated in the sample channel on irradiation, wherein the water sample being irradiated is confined to a layer perpendicular to the direction of the irradiating light, wherein the thickness of the layer is less than about 150 μ

m and wherein tile UV radiation provides substantially complete oxidation of organic carbon in the irradiated sample within about 30 seconds.

31. The method of claim 10 wherein CO₂ generated by irradiation is detected by conductivity measurements.

32. The method of claim 10 wherein CO₂ generated by irradiation is detected by NDIR.