Local loop control system for a multiple output power converter

• US 6,445,597 B1
• Filed: 06/28/2001
• Issued: 09/03/2002
• Est. Priority Date: 06/28/2001
• Status: Expired due to Term

• Current Assignee: ABB Power Electronics Inc. (ABB Limited)
• Original Assignee: Tyco Electronics Logistics AG (TE Connectivity Limited)
• Inventors: Li, Li, Boylan, Jeffrey J., Jacobs, Mark E.
• Primary Examiner(s): STERRETT, JEFFREY L
• Application Number:
  US09/894,328
• Time in Patent Office: 432 Days
• Field of Search: 363/21.06, 363/21.14, 363/70, 363/89, 363/127
• US Class Current: 363/21.06
• CPC Class Codes: H02M 3/33561 having more than one ouput with independent control
• CPC Class Codes: H02M 3/33592 having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A local loop control system and method of operating the same for use with a power converter. The power converter includes a first output coupled to a first synchronous rectifier circuit and a second output coupled to a second synchronous rectifier circuit. The power converter employs a main controller configured to regulate a voltage proportional to a weighted sum of the first and go second outputs. In one embodiment, the local loop control system includes: (1) a first output controller configured to regulate a voltage at the first output and (2) a second output controller configured to regulate a voltage at the second output, one of the first and second output controllers configured to reduce a drive signal to a corresponding one of the first and second synchronous rectifier circuits when a corresponding voltage at one of the first and second outputs exceeds a voltage proportional to the weighted sum.

Claims

1. For use with a power converter having a first output coupled to a first synchronous rectifier circuit and a second output coupled to a second synchronous rectifier circuit and a main controller configured to regulate a voltage proportional to a weighted sum of said first and second outputs, a local loop control system, comprising:

a first output controller configured to regulate a voltage at said first output; and

a second output controller configured to regulate a voltage at said second output, one of said first and second output controllers configured to reduce a drive signal to a corresponding one of said first and second synchronous rectifier circuits when a corresponding voltage at one of said first and second outputs exceeds a voltage proportional to said weighted sum.

2. The local loop control system as recited in claim 1 further comprising a resistor divider network.

3. The local loop control system as recited in claim 2 wherein a resistor of said resistor divider network is configured to provide a deadband for said first and second output controllers.

4. The local loop control system as recited in claim 1 wherein each of said first and second output controllers comprises operational amplifiers.

5. The local loop control system as recited in claim 1 wherein the other of said first and second output controllers is configured to maintain a drive signal to the corresponding other said first or second synchronous rectifier circuit substantially unmodified.

6. The local loop control system as recited in claim 1 wherein each of said first and second synchronous rectifier circuits comprise at least one synchronous rectifier switch.

7. The local loop control system as recited in claim 1 wherein each of said first and second synchronous rectifier circuits comprise at least one d rive voltage limiting switch.

8. A method of operating a local loop control system for use with a power converter having a first output coupled to a first synchronous rectifier circuit and a second output coupled to a second synchronous rectifier circuit and a main controller configured to regulate a voltage proportional to a weighted sum of said first and second outputs, comprising:

regulating a voltage at said first output with a first output controller; and

regulating a voltage at said second output with a second output controller, one of said first and second output controllers reducing a drive signal to a corresponding one of said first and second synchronous rectifier circuits when a corresponding voltage at one of said first and second outputs exceeds a voltage proportional to said weighted sum.

9. The method as recited in claim 8 wherein said weighted sum is established by a resistor divider network.

10. The method as recited in claim 8 further comprising providing a deadband for said first and second output controllers.

11. The method as recited in claim 8 wherein each of said first and second output controllers comprises operational amplifiers.

12. The method as recited in claim 8 wherein an other of said first and second output controllers maintains a drive signal to a corresponding other one of said first and second synchronous rectifier circuits substantially unmodified.

13. The method as recited in claim 8 wherein each of said first and second synchronous rectifier circuits comprise at least one synchronous rectifier switch.

14. The method as recited in claim 8 wherein each of said first and second synchronous rectifier circuits comprise at least one drive voltage limiting switch.

15. A power converter, comprising:

a transformer having a primary winding and first and second secondary windings;

a primary power stage, coupled to said primary winding, associated with a main controller that controls a primary power switch to regulate a voltage proportional to a weighted sum of first and second outputs of said power converter;

a first secondary stage, coupled to said first secondary winding, including a first synchronous rectifier circuit coupled to a first output controller that regulates a voltage at said first output; and

a second secondary stage, coupled to said second secondary winding, including a second synchronous rectifier circuit coupled to a second output controller that regulates a voltage at said second output, one of said first and second output controllers reducing a drive signal to a corresponding one of said first and second synchronous rectifier circuits when a corresponding voltage at one of said first and second outputs exceeds a voltage proportional to said weighted sum.

16. The power converter as recited in claim 15 further comprising a resistor divider network coupled to said first and second secondary stages.

17. The power converter as recited in claim 16 wherein a resistor of said resistor divider network provides a deadband for said first and second output controllers.

18. The power converter as recited in claim 15 wherein each of said first and second output controllers comprises operational amplifiers.

19. The power converter as recited in claim 15 wherein the other of said first and second output controllers maintains a drive signal to the corresponding other said first or second synchronous rectifier circuits substantially unmodified.

20. The power converter as recited in claim 15 wherein each of said first and second synchronous rectifier circuits comprise at least one synchronous rectifier switch.

21. The power converter as recited in claim 15 wherein each of said first and second synchronous rectifier circuits comprise at least one drive voltage limiting switch.