Nozzle arrangement for an ink jet printhead which includes a refill actuator

• US 6,447,100 B2
• Filed: 07/09/2001
• Issued: 09/10/2002
• Est. Priority Date: 07/15/1997
• Status: Expired due to Fees

• Current Assignee: Zamtec Limited (Memjet Limited)
• Original Assignee: Silverbrook Research Pty Limited
• Inventors: Silverbrook, Kia
• Primary Examiner(s): Hallacher, Craig A.
• Assistant Examiner(s): Do, An H.
• Application Number:
  US09/900,174
• Publication Number:
  US 20010040602A1
• Time in Patent Office: 428 Days
• Field of Search: 347/20, 347/44, 347/47, 347/54, 347/84, 347/85, 347/67, 347/65, 347/48
• US Class Current: 347/54
• CPC Class Codes: B41J 2/14427 Structure of ink jet print heads with thermal bend detached actuators
• CPC Class Codes: B41J 2/1626 etching
• CPC Class Codes: B41J 2/1628 dry etching
• CPC Class Codes: B41J 2/1629 wet etching
• CPC Class Codes: B41J 2/1632 machining
• CPC Class Codes: B41J 2/1635 dividing the wafer into individual chips
• CPC Class Codes: B41J 2/1639 sacrificial molding
• CPC Class Codes: B41J 2/1642 thin film formation by CVD [chemical vapor deposition]
• CPC Class Codes: B41J 2/1648 Production of print heads with thermal bend detached actuators
• CPC Class Codes: B41J 2/16585 for paper-width or non-reciprocating print heads
• CPC Class Codes: B41J 2/17596 Ink pumps, ink valves
• CPC Class Codes: B41J 2002/041 Electromagnetic transducer
• CPC Class Codes: B41J 2202/05 Heads having a valve
• CPC Class Codes: H04N 1/2112 using still video cameras
• CPC Class Codes: H04N 1/2154 the still video camera incorporating a hardcopy reproducing device, e.g. a printer
• CPC Class Codes: H04N 2101/00 Still video cameras
• CPC Class Codes: H04N 23/00 Cameras or camera modules comprising electronic image sensors; Control thereof
• CPC Class Codes: H04N 5/2628 Alteration of picture size, shape, position or orientation, e.g. zooming, rotation, rolling, perspective, translation

Abstract

A nozzle arrangement for an ink jet printhead includes a substrate. Nozzle chamber walls are arranged on the substrate to define a nozzle chamber. An ejection actuator is operatively positioned with respect to the nozzle chamber and is displaceable between an inoperative condition and an operative condition to eject ink from the nozzle chamber. The ejection actuator includes an actuating mechanism to facilitate such displacement. A refilling actuator is operatively positioned with respect to the nozzle chamber and is displaceable between an inoperative condition and an operative condition to direct ink into a zone in which the ink can be acted on by the ejection actuator, subsequent to the ejection of ink from the nozzle chamber. The refill actuator includes an actuating mechanism to facilitate such displacement.

Claims

1. A nozzle arrangement for an ink jet printhead, the nozzle arrangement comprising

a substrate;

nozzle chamber walls arranged on the substrate to define a nozzle chamber;

at least one micro-electromechanical ejection actuator that is operatively positioned with respect to the nozzle chamber, the, or each, ejection actuator being displaceable, upon receipt of an electrical signal, between an inoperative condition and an operative condition to eject ink from the nozzle chamber; and

at least one micro-electromechanical refilling actuator that is operatively positioned with respect to the nozzle chamber, the, or each, refilling actuator being displaceable, upon receipt of an electrical signal, between an inoperative condition and an operative condition to direct ink into a zone in which the ink can be acted on by the ejection actuator, subsequent to the ejection of ink from the nozzle chamber.

2. A nozzle arrangement as claimed in claim 1, which is the product of an integrated circuit fabrication technique.

3. A nozzle arrangement as claimed in claim 2, in which the substrate includes a wafer substrate and a drive circuitry layer positioned on the wafer substrate, the drive circuitry layer being connected to both the ejection and refill actuators.

4. A nozzle arrangement as claimed in claim 3, in which the wafer substrate is etched to define the nozzle chamber walls.

5. A nozzle arrangement as claimed in claim 4, in which an etch stop layer is positioned on the wafer substrate, in opposition to the drive circuitry layer, the etch stop layer defining a roof wall of the nozzle chamber and an ink ejection port in fluid communication with the nozzle chamber.

6. A nozzle arrangement as claimed in claim 5, which includes one ejection actuator and one refill actuator, both actuators being defined by a layer of expansion material that is positioned on the drive circuitry layer to span an inlet of the nozzle chamber so that the actuators are substantially co-planar, the expansion material having a coefficient of thermal expansion which is such that heating and subsequent expansion of the material is sufficient to perform work.

7. A nozzle arrangement as claimed in claim 6, in which the inlet has a substantially rectangular cross section in a plane parallel to the etch stop layer with the ejection actuator anchored at one side of the inlet and the refill actuator anchored at an opposed side of the inlet, the actuators both being substantially rectangular and dimensioned to be partly received in the nozzle chamber with free ends of the actuators positioned adjacent each other.

8. A nozzle arrangement as claimed in claim 6, in which the etch stop layer defines the ink ejection port in a position generally aligned with the ejection actuator so that movement of the ejection actuator towards the etch stop layer into an ejection zone results in the ejection of ink from the ink ejection port.

9. A nozzle arrangement a claimed in claim 8, in which the refill actuator is positioned so that displacement of the refill actuator into the nozzle chamber serves to drive ink from a remaining zone of the nozzle chamber into the ejection zone and to permit the ingress of ink from the ink supply into the nozzle chamber subsequent to the ejection actuator being displaced from its operative condition into its inoperative condition.

10. A nozzle arrangement as claimed in claim 6, in which the actuating mechanism of both the ejection actuator and the refill actuator is in the form of a heating element positioned in each actuator proximate an outer surface of each actuator so that activation of the heating elements results in a heating and subsequent expansion of a portion of each actuator proximate the outer surface so that the actuators are bent into the nozzle chamber.

11. An ink jet printhead which comprises a substrate;

and

a plurality of nozzle arrangements positioned on the substrate, each nozzle arrangement comprising

nozzle chamber walls arranged on the substrate to define a nozzle chamber;

at least one micro-electromechanical ejection actuator that is operatively positioned with respect to the nozzle chamber, the, or each, ejection actuator being displaceable between an inoperative condition and an operative condition to eject ink from the nozzle chamber; and

at least one micro-electromechanical refilling actuator that is operatively positioned with respect to the nozzle chamber, the, or each, refilling actuator being displaceable between an inoperative condition and an operative condition to direct ink into a zone in which the ink can be acted on by the ejection actuator, subsequent to the ejection of ink from the nozzle chamber.

12. A method of ejecting ink from a nozzle arrangement of an ink jet printhead, the nozzle arrangement including a substrate, nozzle chamber walls arranged on the substrate to define a nozzle chamber, at least one micro-electromechanical ejection actuator that is displaceable between an inoperative and an operative condition to facilitate the ejection of ink from the nozzle chamber and at least one micro-electromechanical refill actuator that is displaceable between an operative condition and an inoperative condition to direct ink into a zone in which the ink can be acted upon by the ejection actuator, the method including the steps of:

supplying the nozzle chamber with ink;

activating the, or each, ejection actuator so that ink is ejected from the nozzle chamber; and

activating the, or each, refill actuator at a predetermined time after activation of the, or each, ejection actuator so that ink is directed into said zone to be acted upon again by the, or each, ejection actuator, if required.

13. A method as claimed in claim 12, which includes the steps of:

activating the, or each, ejection actuator so that the, or each, ejection actuator is displaced from its inoperative condition to its operative condition;

de-activating the, or each, ejection actuator so that the, or each, ejection actuator returns to its inoperative condition; and

activating the, or each, refill actuator subsequent to the, or each, ejection actuator returning to its inoperative condition.