Abrasive

• US 6,447,562 B1
• Filed: 06/13/2000
• Issued: 09/10/2002
• Est. Priority Date: 01/14/2000
• Status: Expired due to Fees

• Current Assignee: Taimei Kagaku Kogyo Kabushiki Kaisha, Xebec Technology Co., Ltd.
• Original Assignee: Taimei Kagaku Kogyo Kabushiki Kaisha, Xebec Technology Co., Ltd.
• Inventors: Sumiyoshi, Takehiko, Miyazawa, Takuma
• Primary Examiner(s): MARCHESCHI, MICHAEL A
• Application Number:
  US09/592,869
• Time in Patent Office: 819 Days
• Field of Search: 512/95, 512/97, 512/98, 512/93, 513/07, 513/09
• US Class Current: 51/298
• CPC Class Codes: B24D 3/28 Resins or natural or synthetic macromolecular compounds B24D3/22 takes precedence
• CPC Class Codes: B24D 7/02 Wheels in one piece
• CPC Class Codes: C09K 3/1409 Abrasive particles per se preparation of diamond C01B32/25

Abstract

An abrasive includes an alumina-based fiber bound by a matrix resin which contains diamond abrasive grains therein, and a diamond abrasive grain layer provided on the surface of the bound fiber. The abrasive is formed into, for example, a flat plate having a thickness in a range of 0.45 to 1.2 mm, and the diamond abrasive grain layer is provided on at least any one of opposite surfaces of the bound fiber. Flat filaments having a ratio of a long axis to a short axis of the cross-sectional shape thereof in a range of 1.3 to 1.8 are used for the alumina-based fiber.

Claims

1. An abrasive article comprising:

alumina-containing long fibers embedded in a matrix resin, the matrix resin containing diamond abrasive grains therein, and

a diamond abrasive grain layer formed on a surface of the matrix resin.

2. An abrasive article according to claim 1, wherein said abrasive article is formed into a flat plate-shape having a first surface and a second surface opposed to said first surface,

said diamond abrasive grain layer being provided on at least one of said first and second surfaces.

3. An abrasive article according to claim 2, wherein said abrasive article is formed into a flat plate-shape, the flat plate-shape further comprising at least one pair of opposite end faces, said opposite end faces extending perpendicular to said first and second surfaces, said diamond abrasive grain layer also being provided on said opposite end faces.

4. An abrasive article according to claim 2, wherein said abrasive article is formed into a flat plate-shape having a thickness in a range of 0.45 to 1.2 mm.

5. An abrasive article according to claim 1 or 2, wherein abrasive grains forming said diamond abrasive grain layer are embedded in said matrix resin.

6. An abrasive article according to claim 1 or 2, wherein the content of the diamond abrasive grains excluding the diamond abrasive grains in said abrasive grain layer is in a range of 3 to 15% by weight.

7. An abrasive article according to claim 1 or 2, wherein said abrasive article has a flexural strength of 500 MPa or more and a flexural elastic modulus of 50 GPa or more under application of a load in a direction perpendicular to the lengthwise direction of said alumina-containing long fibers.

8. An abrasive article according to claim 1 or 2, wherein said alumina-containing long fibers are composed of filaments having a flat cross-sectional shape.

9. An abrasive article according to claim 8, wherein the ratio of a long axis to a short axis of the cross-sectional shape is in a range of 1.3 to 1.8.