Apparatus and associated method for decontaminating contaminated matter with ultrasonic transient cavitation

• US 6,447,718 B1
• Filed: 11/10/1999
• Issued: 09/10/2002
• Est. Priority Date: 11/10/1999
• Status: Expired due to Term

• Current Assignee: Boyle's Clave Inc., D.D.S Stephen Douglas Carter
• Original Assignee: Stephen Douglas Carter
• Inventors: Cunefare, Kenneth Arthur, Carter, Stephen Douglas
• Primary Examiner(s): Warden, Sr., Robert J.
• Assistant Examiner(s): Soubra, Imad
• Application Number:
  US09/437,358
• Time in Patent Office: 1,035 Days
• Field of Search: 422/20, 422/28, 422/33, 422/292, 422/295, 422/297, 422/300, 422/128, 422/1, 134/184, 366/127, 95/30, 552/79
• US Class Current: 422/20
• CPC Class Codes: A61L 2/025 Ultrasonics
• CPC Class Codes: A61L 2/18 Liquid substances or solutions comprising solids or dissolved gases
• CPC Class Codes: A61L 2202/24 Medical instruments, e.g. endoscopes, catheters, sharps
• CPC Class Codes: B08B 3/12 by sonic or ultrasonic vibrations washing or rinsing machines for crockery or tableware using sonic or ultrasonic waves A47L15/13; of natural teeth, of prostheses using ultrasonic techniques similar to those used for natural teeth A61C17/20; application of ultrasonic vibrations to chemical, physical or physico-chemical processes in general B01J19/10

Abstract

An apparatus and associated method for decontaminating contaminated matter, such as an object or substance, with ultrasonic transient cavitation is disclosed. The apparatus comprises a container for containing a contaminated object, a pressure source for pressurizing the container to a predetermined pressure, a vibration source operably connected to the container, and a cleaning solution comprising a predetermined concentration of a volatile substance. The presence of the volatile substance in the cleaning solution, along with the pressurization and vibration thereof, enhances the effect of ultrasonic transient cavitation and improves decontamination of the contaminated matter. An associated method of decontaminating contaminated matter further comprises submerging the contaminated matter, such as a medical or dental instrument, in a cleaning solution having a predetermined concentration of a volatile substance, pressurizing the container, and vibrating the cleaning solution to produce ultrasonic transient cavitation therein.

Claims

1. A method for decontaminating a contaminated object, said method comprising:

submerging the contaminated object in a cleaning solution contained within a pressurizable container;

pressurizing the pressurizable container to a predetermined pressure, greater than about 1 atmosphere, so as to pressurize the cleaning solution; and

vibrating the cleaning solution at an energy density sufficient to produce ultrasonic transient cavitation, the cleaning solution comprising a base solution having a predetermined amount of a transient cavitation-enhancing substance, the transient cavitation-enhancing substance being selected so as to maximize ultrasonic transient cavitation in the cleaning solution, the maximum transient cavitation being a function of the amount of the transient cavitation-enhancing substance, the pressure, and the energy density.

2. A method according to claim 1 wherein the vibrating step further comprises vibrating the cleaning solution comprising a base solution having a predetermined amount of a volatile substance more volatile than the base solution, the cleaning solution being capable of decontaminating said contaminated object without leaving a harmful residue.

3. A method according to claim 1 wherein the vibrating step further comprises vibrating the cleaning solution comprising an aqueous base solution having a predetermined amount of a substance more volatile than water.

4. A method according to claim 1 wherein the vibrating step further comprises vibrating the cleaning solution comprising an aqueous base solution having a predetermined amount of a transient cavitation-enhancing substance selected from the group consisting of isopropyl alcohol, ethyl alcohol, ether, and acetone.

5. A method according to claim 1 wherein the vibrating step further comprises vibrating the cleaning solution comprising an aqueous base solution having between about 40 percent by volume and about 99 percent by volume of isopropyl alcohol.

6. A method according to claim 1 wherein the vibrating step further comprises vibrating the cleaning solution comprising an aqueous base solution having about 70 percent by volume of isopropyl alcohol.

7. A method according to claim 1 wherein the submerging step comprises submerging a medical instrument in the cleaning solution.

8. A method according to claim 1 wherein the submerging step comprises submerging a dental instrument in the cleaning solution.

9. A method according to claim 1 wherein the pressurizing step further comprises pressurizing the pressurizable container to a pressure of about 2.4 atmospheres.

10. A method according to claim 1 wherein the pressurizing step further comprises pressurizing the pressurizable container to a pressure of about 30 psi.

11. A method according to claim 1 wherein the vibrating step further comprises vibrating the cleaning solution to produce ultrasonic transient cavitation between the cleaning solution and the contaminated object.

12. A method according to claim 1 wherein the vibrating step further comprises vibrating the cleaning solution at a frequency of between about 15 kHz and about 100 kHz to produce ultrasonic transient cavitation between the cleaning solution and the contaminated object.

13. A method according to claim 1 wherein the vibrating step further comprises vibrating the cleaning solution at a frequency of about 24 kHz.

14. A method according to claim 1 wherein the vibrating step further comprises vibrating the cleaning solution at an energy density of greater than about 35 W/l to produce ultrasonic transient cavitation.

15. An apparatus for decontaminating a contaminated object, said apparatus comprising:

a cleaning solution;

a pressurizable container for containing the contaminated object submerged in the cleaning solution;

a pressure source for pressurizing the pressurizable container to a predetermined pressure, greater than about 1 atmosphere, so as to pressurize the cleaning solution therein; and

a vibration source operably engaging the pressurizable container and configured to vibrate the cleaning solution at an energy density sufficient to produce ultrasonic transient cavitation, the cleaning solution comprising a base solution having a predetermined amount of a transient cavitation-enhancing substance, the transient cavitation-enhancing substance being selected so as to maximize ultrasonic transient cavitation in the cleaning solution, the maximum transient cavitation being a function of the amount of the transient cavitation-enhancing substance, the pressure, and the energy density.

16. An apparatus according to claim 15 wherein the pressurizable container is capable of being pressurized to greater than about 1 atmosphere.

17. An apparatus according to claim 15 wherein the pressure source is capable of pressurizing the pressurizable container to about 2.4 atmospheres.

18. An apparatus according to claim 15 wherein the pressure source is capable of pressurizing the pressurizable container to about 30 psi.

19. An apparatus according to claim 15 wherein the vibration source is capable of vibrating the cleaning solution to produce ultrasonic transient cavitation between the cleaning solution and the contaminated object.

20. An apparatus according to claim 15 wherein the vibration source is capable of vibrating the cleaning solution at a frequency of between about 15 kHz and about 100 kHz to produce ultrasonic transient cavitation between the cleaning solution and the contaminated object.

21. An apparatus according to claim 15 wherein the vibration source is capable of vibrating the cleaning solution at a frequency of about 24 kHz.

22. An apparatus according to claim 15 wherein the vibration source is capable of vibrating the cleaning solution at an energy density of greater than about 35 W/l to produce ultrasonic transient cavitation.

23. An apparatus according to claim 15 wherein the cleaning solution comprises a base solution having a predetermined amount of a substance more volatile than the base solution, the cleaning solution being capable of decontaminating the contaminated object without leaving a harmful residue.

24. An apparatus according to claim 15 wherein the cleaning solution comprises an aqueous base solution having a predetermined amount of a substance more volatile than water.

25. An apparatus according to claim 15 wherein the cleaning solution comprises an aqueous base solution having a predetermined amount of a transient cavitation-enhancing substance selected from the group consisting of isopropyl alcohol, ethyl alcohol, ether, and acetone.

26. An apparatus according to claim 15 wherein the cleaning solution comprises an aqueous base solution having between about 40 percent by volume and about 99 percent by volume of isopropyl alcohol.

27. An apparatus according to claim 15 wherein the cleaning solution comprises an aqueous base solution having about 70 percent by volume of isopropyl alcohol.