Non-contact linear position sensor for motion control applications with inductive attenuating coupler

• US 6,448,759 B2
• Filed: 01/17/2001
• Issued: 09/10/2002
• Est. Priority Date: 09/07/1999
• Status: Expired due to Term

• Current Assignee: BEI Sensors & Systems Company Incorporated (Schneider Electric SE)
• Original Assignee: BEI Sensors & Systems Company Incorporated (Schneider Electric SE)
• Inventors: Vuong, Jim B., Madni, Asad M.
• Primary Examiner(s): Lefkowitz, Edward
• Assistant Examiner(s): Zaveri, Subhash
• Application Number:
  US09/764,840
• Publication Number:
  US 20010005133A1
• Time in Patent Office: 601 Days
• Field of Search: 324/207.17, 324/207.18, 324/207.12, 324/207.25, 318/661, 318/660, 318/654, 318/657
• US Class Current: 324/207.17
• CPC Class Codes: G01D 5/2053 by a movable non-ferromagnetic conductive element

Abstract

A non-contact linear position center has juxtaposed transmit and receive sections with a coupler or slider section interposed therebetween carrying a symmetrical attenuating conductive pattern. The inductive coupling of coils on the transmitter and receive sections is attenuated in accordance with the linear position of the pattern on the coupler. A unique sinusoidal signal is generated whose phase is indicative of the linear position of the coupler.

Claims

1. A position sensor for sensing rectilinear movement of an object along an axis comprising:

a pair of spaced substantially rectilinear radio transmit and receive sections juxtaposed on said axis facing each other with a coupler section between them, said coupler being movable along said axis and connected to said object;

said receive section carrying a predetermined number of independent inductive coils segmentally arranged in a rectilinear pattern along said receive section;

said transmit section carrying coil means in a rectilinear pattern similar to said receive section and driven by a signal source at a predetermined radio frequency for inductive coupling to said coils of said receive section;

said coupler section carrying at least one symmetrical tapered conductive pattern for attenuating said inductive coupling, said pattern having linear positions of maximum and minimum attenuation with respect to any one of said plurality of inductive coils carried by said receive section, intermediate tapered positions of said pattern between said maximum and minimum providing substantially proportionate attenuations;

means connected to said coils carried by and receive section for demodulating and summing induced transmitted signals from said signal source for each linear position of said coupler, said summation producing a substantially sinusoidal waveform. whose phase shift varies in proportion to said linear movement of said coupler section;

and means for sensing phase shift.

2. A position sensor as in claim 1 where said means for sensing said phase shift includes pulse width modulation means the width of a pulse being proportional to the linear position of said coupler section.

3. A position sensor as in claim 1 where said conductive coupler pattern is non-linear between said maximum and minimum.

4. A position sensor as in claim 1 where the total coupler pattern is longer than the transmit pattern.

5. A position sensor as in claim 4 where a single symmetrical coupler pattern is equal to or shorter than said transmit pattern.

6. A position sensor as in claim 4 where the effective linear measurement distance of said coupler section is one less than the plurality of symmetrical coupler patterns.