Rear projection screen with enhanced contrast

• US 6,449,089 B1
• Filed: 03/23/1999
• Issued: 09/10/2002
• Est. Priority Date: 03/30/1998
• Status: Expired due to Term

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Croswell, Daniel, Sahouani, Hassan, Thomas, Patrick A., Moshrefzadeh, Robert M.
• Primary Examiner(s): MAHONEY, CHRISTOPHER E
• Application Number:
  US09/274,585
• Time in Patent Office: 1,267 Days
• Field of Search: 359/443, 359/452, 359/453, 359/460, 359/454
• US Class Current: 359/454
• CPC Class Codes: G03B 21/604 Polarised screens
• CPC Class Codes: G03B 21/62 Translucent screens
• CPC Class Codes: G03B 21/625 Lenticular translucent screens

Abstract

Projection screen assemblies include one or more birefringent retarding layers and one or more polarizing layers. The retarding and polarizing layers reduce the unwanted reflection of ambient and image light. One embodiment of a screen assembly includes a dispersing layer having an input side to receive light from a light source and a first retarding layer disposed to alter the polarization of the light transmitted by the dispersing film. A first polarizer substantially transmits light received from the first retarding layer in a first polarization state and absorbs light received from the first retarding layer in a second polarization state orthogonal to the first polarization state.

Claims

1. A projection screen assembly, comprising:

a dispersing layer having an input side to receive light from a light source;

a first retarding layer disposed to alter polarization of the light transmitted by the dispersing layer;

a first polarizer disposed to substantially transmit light received from the first retarding layer in a first polarization state and to absorb light received from the first retarding layer in a second polarization state orthogonal to the first polarization state; and

a second retarding layer disposed to transmit the light prior to entering the input side of the dispersing layer.

2. A projection screen assembly as recited in claim 1, wherein the first and second retarding layers are substantially quarter-wave retarding layers.

3. A projection screen assembly as recited in claim 1, wherein an optical axis of the first retarding layer is substantially parallel to an optical axis of the second retarding layer.

4. A projection screen assembly as recited in claim 1, wherein an optical axis of the first retarding layer is crossed relative to an optical axis of the second retarding layer.

5. A projection screen assembly as recited in claim 4, wherein the optical axis of the first retarding layer is approximately perpendicular to the optical axis of the second retarding layer.

6. A projection screen assembly as recited in claim 1, further comprising an image projector disposed to project an image of light having a preselected polarization state to the dispersing layer, and the first retarding layer is oriented to substantially convert image light received from the dispersing layer to linearly polarized light transmittable through the first polarizer.

7. A projection screen assembly as recited in claim 6, wherein the first and second retarding layers are substantially quarter-wave retarding layers.

8. A projection screen assembly as recited in claim 6, wherein the second retarding layer is attached to the dispersing layer.

9. A projection screen assembly as recited in claim 6, wherein the second retarding layer is positioned on a light path between the image projector and the dispersing layer and is separated from the dispersing layer.

10. A projection screen assembly as recited in claim 1, further comprising a second polarizer disposed on an input side of the second retarding layer.

11. A projection screen assembly as recited in claim 10, wherein the first and second polarizer are oriented with parallel pass polarization states.

12. A projection screen assembly as recited in claim 10, wherein the first and second polarizer are oriented with non-parallel pass polarization states.

13. A projection screen assembly as recited in claim 1, wherein the dispersing layer is a diffusing layer.

14. A projection screen assembly as recited in claim 1, wherein the dispersing layer is a beaded layer.

15. A projection screen assembly as recited in claim 1, wherein the dispersing layer is a lenticular layer.

16. A projection screen assembly as recited in claim 1, wherein the dispersing layer is a surface diffusing layer.

17. A projection screen assembly as recited in claim 1, wherein the dispersing layer is a holographic diffusing layer.

18. A projection screen assembly as recited in claim 1, wherein the dispersing layer is a micro-structured diffusing layer.

19. A projection screen assembly as recited in claim 1, wherein the first retarding layer is formed from an acrylonitrile-based polymer.

20. A projection screen assembly as recited in claim 1, wherein the first retarding layer is formed from a uniaxial material.

21. A projection screen assembly as recited in claim 1, wherein the first retarding layer has a retardation value, d*Δ

n, in the range 50 nm-500 nm, where d is a thickness of the first retarding layer and Δ

n is the birefringence of the first retarding layer.

22. A projection screen assembly as recited in claim 21, wherein the retardation of the first retarding layer is in the range 100-180 nm.

23. A projection screen assembly as recited in claim 1, further comprising a dispersing layer substrate supportingly attached to the dispersing layer.

24. A projection screen assembly as recited in claim 1, further comprising a focusing element disposed on an input side of the screen assembly to change divergence of light entering the screen assembly from a light source.

25. A projection screen assembly as recited in claim 1, further comprising a matte surface finish on an input surface of the screen assembly.

26. A projection system comprising:

a screen, including

a light dispersing layer,

a first polarizing layer;

and a first retarding layer between the light dispersing layer and the first polarizing layer; and

a second retarding layer on an input side of the light dispersing element to convert the image to a second polarization state and

an image projector projecting an image having a first polarization state to the screen;

wherein the first retarding layer is oriented to convert the second polarization state to a transmission polarization state substantially parallel to a transmitted polarization direction of the polarizing layer.

27. A system as recited in claim 26, wherein an optical axis of the first retarding layer is substantially parallel to an optical axis of the second retarding layer.

28. A system as recited in claim 26, wherein an optical axis of the first retarding layer is crossed relative to an optical axis of the second retarding layer.

29. A system as recited in claim 26, wherein the screen further includes a second polarizing layer disposed between the second retarding layer and the image projector.

30. A system as recited in claim 26, wherein the first retarding layer is substantially a quarter-wave retarding layer.

31. A screen assembly, comprising:

dispersing means for dispersing light from a light source;

first birefringent retarding means for retarding light received light from the dispersing means;

first polarizing means for polarizing light received from the first birefringent retarding means; and

second birefringent retarding means for retarding light transmitted to the dispersing means.

32. A screen assembly as recited claim 31, further comprising second polarizing means for polarizing light passing therethrough to the second birefringent retarding means.

33. A screen assembly for displaying an image having a first polarization state, comprising:

a first polarizing layer oriented to substantially transmit light in the first polarization state;

a first retarding layer disposed to receive light from the first polarizing layer; and

a light dispersing layer disposed to receive light from the first retarding layer.

34. A screen assembly as recited in claim 33, further comprising an image projector disposed to illuminate an input surface of the first polarizing layer with the image.

35. A screen assembly as recited in claim 33, wherein the first polarizing layer, the first retarding layer and the light dispersing layer are layered together in a single, integrated screen.

36. A screen assembly as recited in claim 33, wherein the light dispersing layer includes at least one of a diffusing layer, a beaded layer, a lenticular layer, a surface diffusing layer, a holographic diffusing layer, and a micro-structured diffusing layer.

37. A screen assembly as recited in claim 33, further comprising a dispersing layer substrate supportingly attached to the dispersing layer.

38. A screen assembly as recited in claim 33, further comprising a focusing element disposed on an input side of the assembly to alter divergence of light entering the assembly.

39. An image display system, comprising

a source producing an image with light in a first polarization state;

a first retarder disposed to change polarization of the image light to a second polarization state; and

a glare suppressor having a second retarder disposed to change polarization of the image light from the second polarization state to the first polarization state and a first linear polarizer disposed to transmit the image light in the first polarization state.

40. An image display system as recited in claim 39, wherein the retarding effect of the second retarder subtracts from the retarding effect of the first retarder.

41. An image display system as recited in claim 39, wherein the first retarder and the second retarder are quarter wave retarders.

42. An image display system as recited in claim 39, further comprising a dispersing layer between the first and second retarding layers.

43. An image display system as recited in claim 39, further comprising a second linear polarizer disposed between the first retarder and the source.

44. An image display system as recited in claim 39, wherein the first and second linear polarizers are oriented with parallel pass polarization directions.