Angle sensor

• US 6,449,858 B1
• Filed: 05/01/2001
• Issued: 09/17/2002
• Est. Priority Date: 12/22/1997
• Status: Expired due to Fees

• Current Assignee: AND Design Limited
• Original Assignee: AND Design Limited
• Inventors: Heap, Simon David, Parker, Susan J, Reay, Gavin
• Primary Examiner(s): Fulton, Christopher W.
• Application Number:
  US09/581,769
• Time in Patent Office: 504 Days
• Field of Search: 333/661.2, 333/01, 333/18, 333/21, 333/28, 333/29, 333/33, 333/34, 333/40, 333/41, 333/54, 333/661.1, 333/661.5, 333/661.6, 333/662.3, 33D/IG.3
• US Class Current: 33/366.12
• CPC Class Codes: G01C 2009/066 optical
• CPC Class Codes: G01C 9/06 Electric or photoelectric indication or reading means
• CPC Class Codes: G01C 9/34 of the tubular type, i.e. for indicating the level in one direction only

Abstract

A two-axis angle sensor comprising a pair of bubble chambers (3,4) and associated bubble detectors (5,6). A processor (42) calculates the angle of the sensor by combining the signals from the first and second bubble detectors in accordance with a predetermined algorithm. A radiation source (1) illuminates a bubble (8) with radiation whereby the radiation is refracted by the bubble. A radiation detector (5,6) is positioned to detect the refracted radiation from the bubble and generate a signal indicative of the angle of the bubble chamber. An angle sensor is used to calibrate a vibrating structure gyroscope (70). A flywheel (91) is provided to generate a gyroscopic resistance to operator input. A method of manufacturing a bubble angle sensor is disclosed, the method employing a lid (61) with an internal recess (65).

Claims

1. A two-axis angle sensor comprising

a first bubble chamber containing two fluids of different characteristics such that a bubble is formed in the chamber;

a first bubble detector for generating a signal indicative of the orientation of the first bubble chamber with respect to a first detector axis by sensing the position of the bubble in the first bubble chamber;

a second bubble chamber containing two fluids of different characteristics such that a bubble is formed in the chamber;

a second bubble detector for generating a signal indicative of the orientation of the second bubble chamber with respect to a second detector axis by sensing the position of the bubble in the second bubble chamber; and

a processor for calculating the angle of the sensor with respect to first and second measurement axes by combining the signals from the first and second bubble detectors in accordance with a predetermined algorithm, wherein the measurement axes are angularly offset from the detector axes.

2. A sensor according to claim 1 wherein the predetermined algorithm comprises:

summing a pair of values derived from the bubble detector signals to calculate the angle of the sensor with respect to the first measurement axis; and

subtracting a pair of values derived from the bubble detector signals to calculate the angle of the sensor with respect to the second measurement axis.

3. A sensor according to claim 1 wherein the detector axes are arranged substantially at right angles to each other.

4. A sensor according to claim 3 wherein the detector axes are arranged substantially at 45 degrees to the measurement axes.

5. A sensor according to claim 1 further comprising a sensor housing for housing the bubble chambers and bubble detectors, wherein the sensor housing is aligned with the measurement axes.

6. A sensor according to claim 1 wherein the or each bubble chamber is shaped such that the bubble only engages an upper surface of the chamber.

7. A sensor according to claim 1 wherein the or each bubble chamber is substantially D-shaped.

8. An angle sensor according to claim 1 comprising

a flywheel which provides a gyroscopic force to oppose tilting of the sensor.

9. A sensor according to claim 8 wherein the flywheel is rotated by an electric motor.

10. A user input device comprising a sensor according to claim 1.

25. An angle sensor according to claim 6 comprising

a vibrating structure gyroscope (VSG) for generating a VSG signal indicative of the orientation of the sensor;

and

a processor for calibrating the VSG signal from the calibration signal in accordance with a predetermined calibration algorithm.

11. An angle sensor comprising

a bubble chamber containing two fluids of different characteristics such that a bubble is formed in the chamber;

a radiation source for illuminating the bubble with radiation whereby the radiation is refracted by the bubble; and

a radiation detector positioned to detect radiation refracted by the bubble and generate a signal indicative of the angle of the bubble chamber.

12. A sensor according to claim 11 further comprising an interface positioned to receive the refracted radiation from the bubble and deliver the refracted radiation to the radiation detector.

13. A sensor according to claim 12 wherein the interface comprises one or more lenses positioned between the bubble chamber and the radiation detector for focusing the refracted radiation onto the radiation detector.

14. A sensor according to claim 13 wherein the lens or one of the lenses comprises a cylinder lens.

15. A sensor according to claim 12 wherein the interface comprises a radiation transmissive projection in the bubble chamber.

16. A sensor according to claim 11 wherein the bubble chamber has a radiation absorbent portion and a radiation transmissive window positioned adjacent to the bubble.

17. A sensor according to claim 16 wherein the radiation absorbent portion is formed by a coating of radiation absorbent material.

18. A sensor according to claim 11 wherein the radiation detector comprises a position sensitive detector, the position of the refracted radiation on the detector being indicative of the position of the bubble in the bubble chamber.

19. A sensor according to claim 18 wherein the position sensitive detector comprises an array of detectors.

20. A sensor according to claim 19 wherein the array of detectors are arranged in a substantially straight line.

21. A sensor according to claim 11 further comprising a radiation guide for guiding radiation between the radiation source and the bubble.

22. A sensor according to claim 11 wherein the radiation source is positioned to illuminate the bubble with a beam of radiation which is offset from the centre of the bubble.

23. A sensor according to claim 11 wherein the refractive index of the fluid forming the bubble is lower than the refractive index of the other fluid.

24. A sensor according to claim 11 wherein the radiation source comprises an infra-red radiation source.

26. An angle sensor comprising:

a bubble chamber containing a liquid and a gas bubble; and

a bubble detector for generating a signal indicative of the orientation of the bubble chamber by sensing the position of the gas bubble in the bubble chamber,

wherein the bubble chamber has one or more internal recesses having a total volume substantially equal to the volume of the gas bubble.

27. A method of angle detection, the method comprising:

(1) providing an angle sensor comprising first and second bubble chambers each containing two fluids of different characteristics such that a bubble is formed in each chamber;

(2) generating a first signal indicative of the orientation of the first bubble chamber with respect to a first detector axis by sensing the position of the bubble in the first bubble chamber;

(3) generating a second signal indicative of the orientation of the second bubble chamber with respect to a second detector axis by sensing the position of the bubble in the second bubble chamber; and

(4) calculating the angle of the sensor with respect to first and second measurement axes by combining the first and second signals in accordance with a predetermined algorithm wherein the detector axes are angularly offset from the measurement axes.

28. A method of angle detection, the method comprising

providing a bubble chamber containing two fluids of different characteristics such that a bubble is formed in the chamber;

illuminating the bubble with radiation whereby the radiation is refracted by the bubble; and

detecting radiation refracted by the bubble to generate a signal indicative of the angle of the bubble chamber.

29. A method of manufacturing an angle sensor, the method comprising:

providing a container with an open end;

substantially filling the container with liquid;

providing a lid with one or more internal recesses;

closing the liquid filled container with the lid to form an enclosed bubble chamber, wherein on closing the container a gas bubble becomes trapped in the or each internal recess; and

arranging a bubble detector to generate a signal indicative of the orientation of the bubble chamber by sensing the position of the gas bubble in the bubble chamber.