Biosensor and method of producing the same

• US 6,451,372 B2
• Filed: 01/26/2001
• Issued: 09/17/2002
• Est. Priority Date: 01/27/2000
• Status: Expired due to Fees

• Current Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Inventors: Yamamoto, Tomohiro, Ikeda, Shin, Nankai, Shiro, Watanabe, Motokazu, Hasegawa, Miwa
• Primary Examiner(s): Tung, T.
• Assistant Examiner(s): NOGUEROLA, ALEXANDER STEPHAN
• Application Number:
  US09/770,946
• Publication Number:
  US 20010020591A1
• Time in Patent Office: 599 Days
• Field of Search: 204/403, 204/403.1, 204/403.14, 427/2.13
• US Class Current: 427/2.13
• CPC Class Codes: C12Q 1/002 Electrode membranes

Abstract

The present invention provides a biosensor that has a reaction reagent system easily dissolved even in a sample solution containing a high concentration of a substrate and ensures rapid and highly accurate measurement. The method of forming a target reaction layer according to the present invention dissolves a material constituting the target reaction layer in a solvent of a sublimable substance to prepare a solution, applies the solution in a desired area to form the target reaction layer, freezes the applied solution, and sublimates the solvent included in a solid matter of the frozen solution under reduced pressure for removal. The resultant reaction layer has a large surface area and is easily dissolved in the sample solution to enable rapid measurement.

Claims

1. A method of manufacturing a biosensor which comprises an electrically insulating base plate, an electrode system including a measuring electrode and a counter electrode formed on the base plate, and a reaction reagent system including at least an oxidoreductase and an electron mediator as reagents, wherein the reagents of the reaction reagent system are present as a reaction layer structure that comprises at least one reaction layer,

said method comprising a step of forming a specific reaction layer of the reaction layer structure, the specific layer comprising at least one of the reagents of the reaction reagent system, said step comprising:

(1) dissolving the at least one of the reagents in a solvent of a sublimable substance to prepare a solution;

(2) applying the solution on at least one of the base plate, the measuring electrode, and the counter electrode;

(3) freezing the applied solution; and

(4) sublimating the solvent included in a solid matter of the frozen solution under reduced pressure for removal, thereby forming the specific reaction layer on at least one of the base plate, the measuring electrode, and the counter electrode.

2. The method in accordance with claim 1, wherein the specific reaction layer contains all the reagents of the reaction reagent system.

3. The method in accordance with claim 1, wherein the reaction layer structure comprises a plurality of reaction layers and only the specific reaction layer contains the at least one reagent of the reaction reagent system.

4. The method in accordance with claim 3, wherein said oxidoreductase is an enzyme functioning as a catalyst of the oxidation reaction of cholesterol, and said electron mediator is contained in another reaction layer different from a reaction layer containing said enzyme.

5. The method in accordance with claim 3, wherein said oxidoreductase is an enzyme functioning as a catalyst of the oxidation reaction of cholesterol, and the layer containing said enzyme further contains a surface active agent.

6. The method in accordance with claim 3, wherein said at least one reagent of the reaction reagent system is the oxidoreductase.

7. The method in accordance with claim 3, wherein said at least one reagent of the reaction reagent system consists of said oxidoreductase and a surface active agent.

8. The method in accordance with claim 3, wherein said at least one reagent of the reaction reagent system is the electron mediator.

9. The method in accordance with claim 8, wherein the electron mediator is potassium ferricyanide.

10. The method in accordance with claim 1, wherein at least a lower-most reaction layer of the reaction layer structure includes a hydrophilic polymer.

11. A The method in accordance with claim 1, wherein said electron mediator is potassium ferricyanide.

12. A biosensor manufactured by the method of claim 1.

13. A method of manufacturing a biosensor which comprises an electrically insulating base plate, an electrode system including a measuring electrode and a counter electrode formed on said base plate, and a reaction reagent system including as reagents at least an oxidoreductase and an electron mediator, wherein the reagents of said reaction reagent system are included in a reaction layer structure comprising one or more reaction layers, and further wherein at least one of the reagents of said reaction reagent system is contained only in an upper-most layer of a specific reaction layer comprising a stack of layers,

said method comprising a step of forming said specific reaction layer, said step comprising:

pre-forming the stack of layers on at least one of the base plate, the measuring electrode, and the counter electrode without the upper-most layer;

dissolving the at least one reagent in a solvent of a sublimable substance to prepare a solution;

applying the solution on the pre-formed stack of layers without the upper-most layer;

freezing the applied solution; and

sublimating the solvent included in a solid matter of the frozen solution under reduced pressure for removal.

14. A method of manufacturing a biosensor which comprises an electrically insulating base plate, an electrode system comprising a measuring electrode and a counter electrode, the system being formed on the base plate, a reaction reagent system comprising at least an oxidoreductase and an electron mediator, wherein the reagents are present as a reaction layer structure comprising at least one reaction layer, and a cover member being joined with the base plate to define a sample solution supply pathway, whereby a sample solution flows to the electrode system through the sample solution supply pathway, the reaction layer structure being exposed to the sample solution supply pathway,

said method comprising a step of forming a specific reaction layer of the reaction layer structure, the specific layer comprising at least one of the reagents of the reaction reagent system, said step comprising:

(1) dissolving the at least one of the reagents in a solvent of a sublimable substance to prepare a solution;

(2) applying the solution on the cover member;

(3) freezing the applied solution; and

(4) sublimating the solvent included in a solid matter of the frozen solution under reduced pressure for removal, thereby forming the specific reaction layer on the cover member.

15. A method of manufacturing a biosensor which comprises an electrically insulating base plate, an electrode system including a measuring electrode and a counter electrode formed on said base plate, a cover member which is joined with the base plate to define a sample solution supply pathway, and a reaction reagent system including as reagents at least an oxidoreductase and an electron mediator, wherein the reagents of said reaction reagent system are included in a reaction layer structure comprising one or more reaction layers formed on the cover member, whereby the reaction layer structure is exposed to the sample solution supply pathway, and further wherein at least one of the reagents of said reaction reagent system is contained only in an upper-most layer of a specific reaction layer comprising a stack of layers,

said method comprising a step of forming said specific reaction layer, said step comprising:

pre-forming the stack of layers on the cover member without the upper most layer;

dissolving the at least one reagent in a solvent of a sublimable substance to prepare a solution;

applying the solution on the pre-formed stack of layers without the upper-most layer;

freezing the applied solution; and

sublimating the solvent included in a solid matter of the frozen solution under reduced pressure for removal.