Pressure-isolated bragg grating temperature sensor

• US 6,452,667 B1
• Filed: 12/06/1999
• Issued: 09/17/2002
• Est. Priority Date: 12/04/1998
• Status: Expired due to Term

• Current Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Original Assignee: Weatherford/Lamb Incorporated (Weatherford International PLC)
• Inventors: Kersey, Alan D., Fernald, Mark R., Bailey, Timothy J., Putnam, Martin A., Sanders, Paul E., Wright, Christopher J., Jones, Richard T., Brucato, Robert N., Sullivan, James M., Miller, Matthew B.
• Primary Examiner(s): Font, Frank G.
• Assistant Examiner(s): Nguyen, Tu T.
• Application Number:
  US09/456,113
• Time in Patent Office: 1,016 Days
• Field of Search: 356/73.1, 356/35.5, 356/32, 356/477, 356/478, 356/479, 385/96, 385/12, 385/51, 385/73, 385/43, 428/36.3, 428/36.91, 138/128, 138/137, 250/227.14, 250/227.18, 250/231.1, 340/555-557
• US Class Current: 356/73.1
• CPC Class Codes: G01D 5/35316 using a Bragg gratings
• CPC Class Codes: G01K 11/3206 at discrete locations in the fibre, e.g. using Bragg scattering
• CPC Class Codes: G01K 5/52 with electrical conversion means for final indication

Abstract

A pressure-isolated Bragg grating temperature sensor includes an optical element which includes an optical fiber having at least one Bragg grating disposed therein. The Bragg grating is encased within and fused to at least a portion of an inner glass capillary tube, or comprises a large diameter waveguide grating having a core and a wide cladding and having the grating disposed therein, encased within an outer tube to form a chamber. An extended portion of the sensing element that has the grating therein extends inwardly into the chamber which allows the grating to sense temperature changes but isolates the grating from external pressure. More than one grating or pair of gratings may be used and more than one fiber or optical core may be used. At least a portion of the sensing element may be doped between a pair of gratings to form a temperature tuned laser, or the grating or gratings may be configured as a tunable DFB laser disposed in the sensing element.

Claims

1. A pressure-isolated fiber optic temperature sensor, comprising:

an optical sensing element, having an outer transverse dimension of at least 0.3 mm and having at least one reflective element disposed therein, said reflective element having a reflection wavelength;

a first optical fiber exiting from at least one axial end of said sensing element;

said reflection wavelength changing due to a change in the temperature of said sensing element;

a pressure isolating structure, fused to an outer surface of said sensing element, which encloses said reflection element so as to isolate said reflective element from strains due to pressure external to said pressure isolating structure such that said reflection wavelength does not change due to a change in said external pressure; and

at least a portion of said sensing element and said pressure isolating structure having a transverse cross-section which is contiguous and made of substantially a single material.

2. The apparatus of claim 1 wherein said sensing element comprises:

a second optical fiber, having at least one reflective element embedded therein; and

an inner tube, having said second optical fiber and said reflective element encased therein, said inner tube being fused to at least a portion of said second fiber and said second fiber being optically coupled to said first fiber.

3. The apparatus of claim 1 wherein said sensing element comprises a large diameter optical waveguide having an outer cladding and an inner core disposed therein and having the reflective element disposed therein said waveguide having an outer transverse dimension of at least 0.3 mm and at least one axial end of said waveguide being connected and optically coupled to said optical fiber.

4. The apparatus of claim 1 wherein said pressure isolating structure comprises:

an outer tube, having a first portion fused to a first portion of said inner tube without said reflective element;

at least a portion of said outer tube and said sensing element forming a closed chamber; and

a second portion of said sensing element with said reflective element disposed therein, extending into said chamber.

5. The apparatus of claim 4 wherein:

said sensing element has a third optical fiber exiting from said second portion of said sensing element;

said outer tube comprises a second portion attached to said third fiber; and

said third fiber passes through said chamber between said second portion of said sensing element and said second portion of said outer tube.

6. The apparatus of claim 5 further comprising an end tube, having said third fiber attached thereto and said end tube being attached to said second portion of said outer tube.

7. The apparatus of claim 4 wherein said outer tube comprises a circular cross sectional shape.

8. The apparatus of claim 1 wherein said sensing element is made of a glass material.

9. The apparatus of claim 4 wherein said outer tube is made of a glass material.

10. The apparatus of claim 2 wherein said second fiber and said inner tube are made of materials with different coefficients of thermal expansion.

11. The apparatus of claim 2 wherein said inner tube is fused to said second optical fiber where said reflective element is located.

12. The apparatus of claim 2 wherein said inner tube is fused to said second optical fiber on opposite axial sides of said reflective element.

13. The apparatus of claim 1 wherein at least a portion of said sensing element comprises a cylindrical shape.

14. The apparatus of claim 2 wherein said inner tube is fused to said second optical fiber along a longitudinal axis of said inner tube.

15. The apparatus of claim 1 wherein said sensing element has at least one outer tapered axial section.

16. The apparatus of claim 1 wherein said sensing element has at least one inner tapered axial section.

17. The apparatus of claim 2 wherein said inner tube has a plurality of said second optical fibers encased in said tube.

18. The apparatus of claim 3 wherein said waveguide has a plurality of said optical cores disposed therein.

19. The apparatus of claim 1 wherein said sensing element comprises a plurality of reflective elements disposed therein.

20. The apparatus of claim 1 wherein said sensing element has at least one pair of reflective elements disposed therein and at least a portion of said sensing element is doped with a rare-earth dopant between said pair of elements to form a laser.

21. The apparatus of claim 20 wherein said laser lases at lasing wavelength which changes as temperature changes.

22. The apparatus of claim 1, wherein at least a portion of said sensing element is doped with a rare-earth dopant where said reflective element is located and said reflective element is configured to form a DFB laser.

23. The apparatus of claim 22 wherein said DFB laser lases at a lasing wavelength which changes as temperature changes.

24. The apparatus of claim 2 wherein said first and second optical fibers are a single optical fiber.

25. The apparatus of claim 5 wherein said first, second and third optical fibers are a single optical fiber.

26. The apparatus of claim 1 wherein said reflective element comprises a Bragg grating.

27. The apparatus of claim 19 wherein said plurality of reflective elements create a Fabry Perot arrangement.