Feedback control in an ultrasonic surgical instrument for improved tissue effects

• US 6,454,781 B1
• Filed: 05/18/2000
• Issued: 09/24/2002
• Est. Priority Date: 05/26/1999
• Status: Expired due to Term

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Morgan, Jerome R., Witt, David A., Stulen, Foster B., Giordano, James R.
• Primary Examiner(s): Milano, Michael J.
• Assistant Examiner(s): HO, TAN-UYEN THI
• Application Number:
  US09/573,650
• Time in Patent Office: 859 Days
• Field of Search: 606/1, 606/29-31, 606/38, 606/40, 606/45, 606/48-52, 606/169, 606/170, 606/171, 601/1, 604/20, 604/22, 604/65-67, 600/437, 600/438, 600/471
• US Class Current: 606/169
• CPC Class Codes: A61B 17/320092 with additional movable means for clamping or cutting tissue, e.g. with a pivoting jaw
• CPC Class Codes: A61B 2017/00092 using thermocouples
• CPC Class Codes: A61B 2017/320093 additional movable means performing cutting operation
• CPC Class Codes: A61B 2017/320094 additional movable means performing clamping operation
• CPC Class Codes: A61B 2017/320095 with sealing or cauterizing means

Abstract

A temperature or impedance sensing device monitors the tissue temperature or impedance at the end-effector of a therapeutic ultrasonic cutting and coagulating instrument as the tissue is being heated with ultrasonic vibrations from the end-effector. One or more sensors are located at the end-effector, preferably on a clamping member. The signals from the sensors provide feedback to control circuitry and a device for selecting a function of the instrument for either cutting mode or coagulating mode.

Claims

1. An ultrasonic surgical instrument comprising:

a shaft having a distal end;

an end-effector located at a distal end of said shaft, said end-effector comprising;

a tissue contacting surface, at least a portion of said tissue contacting surface being energy conductive, to heat tissue in contact with said energy conductive portion;

a clamp arm rotatably mounted at said distal end of said shaft, said clamp arm comprising;

a clamp pad, said clamp pad comprising a temperature-measuring device arranged to measure the temperature of tissue being treated by said energy conductive portion and to produce a temperature signal representative of the measured temperature;

a signal processing device coupled to said temperature-measuring device, said signal processing device arranged to receive the temperature signal from said temperature-measuring device;

said signal processing device comprising a switch arranged to select between a first functional mode of said ultrasonic surgical instrument and a second functional mode of said ultrasonic surgical instrument.

2. The instrument of claim 1 wherein said first functional mode is coagulating and said second functional mode is cutting.

3. The instrument of claim 2 wherein said first functional mode comprises a first temperature setting, wherein said signal processing device minimizes variance of tissue temperature from said first temperature setting.

4. The instrument of claim 3 wherein said first temperature setting is set between about 158 degrees F. and about 300 degrees F.

5. The instrument of claim 4 wherein said second functional mode comprises a second temperature setting wherein said signal processing device minimizes variance of tissue temperature from said second temperature setting.

6. The instrument of claim 5 wherein said second temperature setting is set between about 300 degrees F. and about 500 degrees F.

7. An ultrasonic surgical instrument comprising:

a tissue contacting surface, at least a portion of said tissue contacting surface being energy conductive;

a temperature-measuring device arranged to measure the temperature of tissue being treated by said energy conductive portion and to produce a temperature signal representative of the measured temperature; and

a signal processing device for receiving said temperature signal, said signal processing device controlling a first functional mode of said ultrasonic surgical instrument and a second functional mode of said ultrasonic surgical instrument.

8. The instrument of claim 7 wherein said first functional mode is coagulating and said second functional mode is cutting.

9. The instrument of claim 8 wherein said first functional mode comprises a first temperature setting wherein said signal processing device minimizes variance of tissue temperature from said first temperature setting.

10. The instrument of claim 9 wherein said first temperature setting is set between about 158 degrees F. and about 300 degrees F.

11. The instrument of claim 9 wherein said second functional mode comprises a second temperature setting wherein said signal processing device minimizes variance of tissue temperature from said second temperature setting.

12. The instrument of claim 11 wherein said first temperature setting is set between about 158 degrees F. and about 300 degrees F., and wherein said second temperature setting is set between about 300 degrees F. and about 500 degrees F.

13. An ultrasonic surgical instrument comprising:

a tissue contacting surface, at least a portion of said tissue contacting surface being electrically conductive;

an impedance-measuring device arranged to measure the electrical impedance of tissue being treated by said electrically conductive portion and to produce an impedance signal representative of the measured electrical impedance; and

a signal processing device coupled to said impedance-measuring device, said signal processing device arranged to receive the impedance signal from said impedance-measuring device, said signal processing device controlling a first functional mode of said ultrasonic surgical instrument and a second functional mode of said ultrasonic surgical instrument.

14. The instrument of claim 13 wherein said first functional mode maintains the energy output of said ultrasonic surgical instrument, and wherein said second functional mode alters the energy output of said ultrasonic surgical instrument, as said ultrasonic surgical instrument is delivering energy to tissue.

15. The instrument of claim 14 wherein said second functional mode alters the energy output of said ultrasonic surgical instrument by initiating a change of excursion of ultrasonic vibration of said ultrasonic surgical instrument.

16. The instrument of claim 14 wherein said second functional mode alters the energy output of said ultrasonic surgical instrument by initiating a change of frequency of ultrasonic vibration of said ultrasonic surgical instrument.

17. The instrument of claim 14 wherein said second functional mode alters the energy output of said ultrasonic surgical instrument by turning said ultrasonic surgical instrument off when said impedance signal reaches a threshold value.

18. The instrument of claim 14 wherein said second functional mode alters the energy output of said ultrasonic surgical instrument by initiating a change of excursion of ultrasonic vibration of said ultrasonic surgical instrument after said impedance signal reaches a threshold value.

19. The instrument of claim 14 wherein said second functional mode alters the energy output of said ultrasonic surgical instrument by initiating a change of frequency of ultrasonic vibration of said ultrasonic surgical instrument after said impedance signal reaches a threshold value.