Method and apparatus for wellbore gas separation

• US 6,454,836 B1
• Filed: 11/21/2000
• Issued: 09/24/2002
• Est. Priority Date: 03/27/1999
• Status: Expired due to Fees

• Current Assignee: Chevron USA Incorporated (Chevron Corp.)
• Original Assignee: Chevron USA Incorporated (Chevron Corp.)
• Inventors: Miller, Stephen, Wright, Rick A., Schmidt, Peter C., Ross, Steve E., Camy, Jean P., Koelmel, Mark H., Munson, Curtis L., Underdown, David R.
• Primary Examiner(s): Spitzer, Robert H.
• Application Number:
  US09/721,156
• Time in Patent Office: 672 Days
• Field of Search: 95/45--49, 95/51--54, 96/4, 96/6--14
• US Class Current: 95/46
• CPC Class Codes: E21B 43/385 by reinjecting the separated materials into an earth formation in the same well

Abstract

A downhole preferential hydrocarbon gas recovery system and method employ preferentially selective materials to separate the hydrocarbon gas from contaminants. According to one aspect of the invention, the preferentially selective materials are arranged in tubes with the hydrocarbon gas flowing through the tubes and the contaminants permeating out through the preferentially selective material.

Claims

1. A method of separating gases in a wellbore, the method comprising:

placing a wellbore within a production zone;

removing a hydrocarbon gas from the wellbore; and

removing at least one contaminant from the hydrocarbon gas with a system including a first preferentially selective material positioned in the wellbore and a second preferentially selective material positioned in the wellbore, wherein the first preferentially selective material is permeable to different materials than the second preferentially selective material.

2. The method of claim 1, wherein the hydrocarbon gas passes through passageways formed in the first and second preferentially selective materials.

3. The method of claim 2, wherein the at least one contaminant is permeated into a space surrounding the first and second preferentially selective materials.

4. The method of claim 2, wherein the passageways are a plurality of tubes formed of the preferentially selective material and the contaminant is permeated into a space surrounding the plurality of tubes.

5. The method of claim 1, wherein the first and second preferentially selective materials are arranged in series.

6. The method of claim 1, wherein the first and second preferentially selective materials are arranged in parallel.

7. The method of claim 1, wherein the at least one contaminant is removed from the hydrocarbon gas and is reinjecting into a disposal formation beneath the surface.

8. The method of claim 1, wherein the at least one contaminant is removed from the hydrocarbon gas and is separately recovered.

9. The method of claim 1, wherein the at least one contaminant is a gas selected from the group consisting of carbon dioxide, nitrogen, water vapor, hydrogen sulfide, and helium.

10. The method of claim 1, wherein the at least one contaminant is a liquid selected from the group consisting of water and heavy hydrocarbons.

11. The method of claim 1, wherein the first and second preferentially selective materials remove a first and a second contaminant, respectively.

12. The method of claim 11, further comprising removing a third contaminant from the hydrocarbon gas with a third preferentially selective material positioned in the wellbore.

13. The method of claim 1, further comprising a step of removing and replacing the first and second preferentially selective materials.

14. The method of claim 1, further comprising a step of cleaning the first and second preferentially selective materials in the wellbore.

15. The method of claim 1, wherein the hydrocarbon gas is permeated through the first preferentially selective material and the contaminant is permeated through the second preferentially selective material.

16. A system for separating gases in a wellbore, the system comprising:

a first preferentially selective material configured to be positioned in the wellbore, the first preferentially selective material separating a first contaminant from a hydrocarbon gas; and

a second preferentially selective material configured to be positioned in the wellbore, the second preferentially selective material separating a second contaminant from the hydrocarbon gas.

17. The system of claim 16, wherein the first and second preferentially selective materials are formed with central passageways.

18. The system of claim 16, further comprising a reservoir for receiving the contaminants and delivering the contaminants to a disposal formation in the ground.

19. The system of claim 16, wherein the first and second preferentially selective materials are arranged in series.

20. The system of claim 16, wherein the first and second preferentially selective materials are arranged in parallel.

21. The system of claim 16, further comprising a third preferentially selective material positioned in the wellbore for removing a third contaminant from the hydrocarbon gas.

22. The system of claim 16, wherein one of the first and second preferentially selective materials is an inversely selective membrane material.

23. The system of claim 16, further comprising a production tube receiving the hydrocarbon gas which has passed through a passageway in the first and second preferentially selective materials and delivering the hydrocarbon gas to the surface.

24. The system of claim 16, wherein the first and second preferentially selective materials are arranged in a plurality of tubes.

25. The system of claim 24, wherein the tubes are arranged such that the hydrocarbon gas passes through a central passageway of the tubes while the first and second contaminants permeate outwards through the tubes.

26. The system of claim 24, wherein the tubes are arranged such that the hydrocarbon gas passes around the tubes and the contaminants permeate into a central passageway of the tubes.

27. The system of claim 16, wherein the first and second preferentially selective materials are selected from the group consisting of a membrane of cellulose acetate, polysulfone, polyimide, polymers, cellulose triacetate, mixed matrix composite, carbon molecular sieve membranes, ceramic, composite polymer, polytrimethylsilane, and rubber.

28. The system of claim 16, wherein the first preferentially selective material is a polymer zeolite composite membrane.

29. A system for separating gases in a wellbore, the system comprising:

at least one tube of preferentially selective material configured to be positioned in the wellbore for removing a first contaminant from a hydrocarbon gas passing through the tube; and

a contaminant collection zone surrounding the at least one tube and isolated from the hydrocarbon gas for collecting the removed contaminant.

30. The system of claim 29, wherein the at least one tube includes a plurality of preferentially selective materials for removal of a plurality of contaminants.

31. The system of claim 29, wherein the contaminant collection zone includes perforations for delivering the contaminant to a disposal formation in the ground.

32. The system of claim 29, further comprising a contaminant removal tube for delivering the contaminant from the contaminant collection zone to the surface.